High Pressure Die casting tooling
| Min. Order: | 1 Set/Sets |
|---|---|
| Trade Term: | FOB,CFR,CIF,DAT,FAS,DDP,DAP,CIP,CPT,FCA,EXW |
| Payment Terms: | Paypal, L/C, D/P, D/A, T/T, WU, Money Gram |
| Supply Ability: | 20 |
| Place of Origin: | Jiangsu |
Company Profile
| Location: | Suzhou, Jiangsu, China (Mainland) |
|---|---|
| Business Type: | Manufacturer |
Product Detail
| Model No.: | ST0097 |
|---|---|
| Means of Transport: | Ocean, UPS, Air, Land |
| Product: | Household Appliance |
| Product Material: | Aluminium |
| Shaping Mode: | Die Casting |
| Brand Name: | Sunrise Metal |
| Die Casting Method: | Pressure die casting |
| Machining: | Machining Center |
| Surface preparation: | Deburring |
| Cavity material: | H13 |
| Tooling lead time: | 4~6weeks |
| Maintance tooling: | in house |
| Tooling life: | 50~60K shots |
| Tooling Frame material: | #45 steel |
| Capability: | 20~25sets/month |
| Production Capacity: | 20 |
| Packing: | wood carton |
| Delivery Date: | 4~6weeks |
Product Description
Die Casting Method: Precision Die Casting
Machining: Machining Center
Surface Preparation: Deburring
Tolerance Grade(to general products): ±0.05mm
Certification: SGS, ISO 9001:2008,TS16949
Size: Customized
Mold: Mold Design & Making
Material Available: ADC10, ADC12, A380, A360, A390 AlSi12,etc.
Transport Package: Carton or Bubble Wrap, pallet or as customers' requirement
Origin: Kunshan, Suzhou P.R. China
Die Casting Machine Type: High pressure Cold Chamber Die Casting Machine
Application: all kinds of Hardware
Factory Basic Information
Material | Die casting Material: Aluminum A380, ADC12, A360, ADC10,etc; Magnesium AZ91D, AZ30; Zinc (Zamak 3#, Zamak 5#) No-Ferrous Metal:Aluminum 6061-T6,6063-T6,Copper,Brass and Titanium; Steel: Stainless steel SUS304, SUS303,etc. |
Die casting Process | Die Casting Raw Material → Trimming → Deburring →CNC machining →Surface treatment → package → Shipping & Delivery |
Die Casting Equipment | 1.12 sets Die Casting machine(From160T to 1600T) 2. 67 sets advanced CNC machining centers (3axis,4axis,5 axis and 7 axis CNC machine center) 3. 1 set Advanced 3D printer--Made by Stratasys USA. 1 set Carl Zeiss CMM and 2 other brands CMM, etc. |
Good Inspection Instruments | X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc. |
Precision machining | CNC turning, milling, drilling, grinding, cutting, reaming and threading |
Surface Treatment | powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating, etc. |
Application | Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc. |
Working Method
1. Rapid Prototyping:
Customer will send the primer drawings to Sunrise to make small quantity prototyping to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently, so usually we can send the samples to customer within 7 days.
2. DFM: design for manufacture
Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM, we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.
3. Start to Make Die Casting Tooling
When get the customer's agreements for our DFM, such as confirm the moving die and fix die, ejector pin location, slide, parting line, machining location etc. Then we will start to make the die casting tooling, and will send the die casting tooling schedule to customer, and every week our engineer will update the schedule, then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.
4. Trial Run the die casting Tooling
When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material, then per the processes to follow each process, then send the samples to customer to approve it. Normally the lead time is around 2 weeks.
If the first trial run result wasn't good, we can modify the tooling in house, we have grinding, Milling, CNC, EDM machine in house, so we can quick responds to modify, then trial run again.
And if customer would like to ECN, it's also no problem for us, we can modify the ECN in house too.
5. FAI report and PPAP files
When we send out the samples, we will submit the FAI report and PPAP files if customer need it.
6. Mass production
When we get customer approval, we can start to mass production immediately.
Our advantages and service
(1)Professional technical support
(2)Quick response
(3)Strict quality control process
(4)High cost performance
(5)Rich experience in mold design and die casting
(6)Abundant cooperation with occident corporations
(7)SGS/ISO/TS16949/ERP system guarantee
