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High Pressure Die casting tooling

Min. Order: 1 Set/Sets
Trade Term: FOB,CFR,CIF,DAT,FAS,DDP,DAP,CIP,CPT,FCA,EXW
Payment Terms: Paypal, L/C, D/P, D/A, T/T, WU, Money Gram
Supply Ability: 20
Place of Origin: Jiangsu

Company Profile

Location: Suzhou, Jiangsu, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: ST0097
Means of Transport: Ocean, UPS, Air, Land
Product: Household Appliance
Product Material: Aluminium
Shaping Mode: Die Casting
Brand Name: Sunrise Metal
Die Casting Method: Pressure die casting
Machining: Machining Center
Surface preparation: Deburring
Cavity material: H13
Tooling lead time: 4~6weeks
Maintance tooling: in house
Tooling life: 50~60K shots
Tooling Frame material: #45 steel
Capability: 20~25sets/month
Production Capacity: 20
Packing: wood carton
Delivery Date: 4~6weeks
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Product Description

Die Casting Method: Precision Die Casting

Machining: Machining Center

Surface Preparation: Deburring

Tolerance Grade(to general products): ±0.05mm

Certification: SGS, ISO 9001:2008,TS16949

Size: Customized

Mold: Mold Design & Making

Material Available: ADC10, ADC12, A380, A360, A390 AlSi12,etc.

Transport Package: Carton or Bubble Wrap, pallet or as customers' requirement

Origin: Kunshan, Suzhou P.R. China

Die Casting Machine Type: High pressure Cold Chamber Die Casting Machine

Application: all kinds of Hardware



Factory Basic Information

Material

Die casting Material: Aluminum A380, ADC12, A360, ADC10,etc; Magnesium AZ91D, AZ30; Zinc   (Zamak 3#, Zamak 5#)

No-Ferrous Metal:Aluminum 6061-T6,6063-T6,Copper,Brass and Titanium;

Steel: Stainless steel SUS304, SUS303,etc.

Die casting Process

Die Casting Raw   Material → Trimming → Deburring →CNC machining →Surface treatment → package →   Shipping & Delivery

Die Casting   Equipment

1.12 sets Die   Casting machine(From160T to 1600T)

2. 67 sets   advanced  CNC machining centers (3axis,4axis,5 axis and 7 axis   CNC machine center)

3. 1 set   Advanced 3D printer--Made by Stratasys USA.  1 set Carl Zeiss CMM and 2   other brands CMM, etc.

Good   Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument,   etc.

Precision   machining

CNC turning, milling, drilling, grinding, cutting, reaming and   threading

Surface   Treatment

powder coating, polishing, sand blasting, heat treatment, painting,   anodizing, electroplating, Chrome plating, etc.

Application

Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis   Equipment, Hospital machines, Medical devices, Auto parts, marine & ship   equipment, Telecommunication, Textile Industry, etc.

 

Working Method 

1. Rapid Prototyping: 

Customer will send the primer drawings to Sunrise to make small quantity prototyping to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently, so usually we can send the samples to customer within 7 days.  

 

2. DFM: design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM, we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

 

3. Start to Make Die Casting Tooling

When get the customer's agreements for our DFM, such as confirm the moving die and fix die, ejector pin location, slide, parting line, machining location etc. Then we will start to make the die casting tooling, and will send the die casting tooling schedule to customer, and every week our engineer will update the schedule, then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

 

4. Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material, then per the processes to follow each process, then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding, Milling, CNC, EDM machine in house, so we can quick responds to modify, then trial run again.

And if customer would like to ECN, it's also no problem for us, we can modify the ECN in house too.

 

5. FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

 

6. Mass production

When we get customer approval, we can start to mass production immediately.

 

Our advantages and service

(1)Professional technical support

(2)Quick response

(3)Strict quality control process

(4)High cost performance

(5)Rich experience in mold design and die casting

(6)Abundant cooperation with occident corporations

(7)SGS/ISO/TS16949/ERP system guarantee

 


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