VIGA equipment for making spherical metal powder
| Min. Order: | 1 Set/Sets |
|---|---|
| Payment Terms: | T/T |
| Supply Ability: | 10/month |
| Place of Origin: | Hunan |
Company Profile
| Location: | China (Mainland) |
|---|---|
| Business Type: | Manufacturer, Trading Company |
Product Detail
| Model No.: | EF-GAPME |
|---|---|
| Means of Transport: | Ocean |
| Power: | 50-200KW |
| Smelting furnace temperature: | 1750°C |
| Voltage: | 380V |
| Medium frequency: | 2500Hz |
| Certification: | CE/CB/CQC/FCC/ISO |
| Weight: | 2~20T |
| Brand Name: | EasyFashion |
| Production Capacity: | 10/month |
| Packing: | wooden case |
| Delivery Date: | 90-120 working days |
Product Description
1. Introduction
Gas Atomization Equipment is an advanced equipment to produce high properties powders with high purity, low oxygen content, hyperfine particle size and good sphericity.
Our atomizing Equipment can be used to produce iron-based powder, nickel-based powder, copper-based powder, silver-based powder, Ti, Mg, Al, Mo, W, SS, etc.
2. Main technical parameters
| Model | EFGAPME -30 | EFGAPME-50 | EFGAPME-100 | EFGAPME-300 | EFGAPME -500 | EFGAPME -1000 |
| Gas pressure (MPa) | 10-Mar | |||||
| Gas flow rate (L/min) | 10000-30000 | |||||
| Feeding capacity (kg) | 30 | 50 | 100 | 300 | 500 | 1000 |
| Max.melting temperature (℃) | 1750 | |||||
| Heating power (kW) | 50 | 80 | 130 | 200 | 260 | 400 |
| Temperature measuring | Infrared, WRe5.26 | |||||
| Tundish heating power (kW) | 20-45 | |||||
| Power supply | 3 phase, 380V, 50Hz | |||||
| Vacuum rating | 6 ×10 - 3 Pa or non vacuum | |||||
Cooling water flow rate (L/min) | 150 150 150 | 300 | 400 | 700 | ||
| Water cooling system | Air-cooling tower, water cooling unit, heat exchanger | |||||
Soft water flow rate (m3/h) | 6-20 | |||||
| Controlling method | IPC or PLC | |||||
| Operation interface | Button or touch screen | |||||
| Data recording | Recorded by 12 data items and displayed in LCD monitor | |||||
Overall dimension (L×W× H) (mm) | 7500×4000 ×6500 | 7500×4200 ×6500 | 8200×4200 ×6500 | 8200×4500 ×6500 | 8500×4500 ×6500 | 8500×4500 ×6500 |
• Custom atomization equipment is available.
Our Advantages
1. Continous production melting furnace system
Single melting furnace is widely used in atomization system nowadays. Except this system, continuous production melting furnace system is also available here. It can be equipped with double-door crucible (2 sets of melting furnace bodies) or double-door with double-crucible (4 sets of melting furnace bodies), which enhances productivity and meets various requirements.
2. Advanced atomizing technology
We can offer different atomizing techonologies according to various requirements on powders;
VIGA (Vacuum Induction Gas Atomization)
Metals or alloys are melted in Vacuum Induction Melting (VIM) furnace. The melt is poured through a preheated tundish system into a gas nozzle where the melt stream is disintegreated into droplets by the kinetic energy of a high pressure inert gas stream. The small droplets will be solidified into tiny spherical powders in flight in the atomization tower.
EIGA(Electrode Induction Gas Atomization)
Feedstock, in the form of bar, is rotated and melted by high frequency induction coil without any contact. A thin film of molten metal flows into the gas nozzle system where the metal is atomized with inert gas. Therefore, material does not come to contact with either crucible or electrode duringthe whole process, which keeps ultra-high purity of atomized powders.
The EIGA process was originally developed for reative alloys such as titanium and high-melting alloys. It can also be applied to many other materials.
3. Rich experience in atomizing system
More than 30 years powder metallurgy experience;
More than 15 published patents/inventions on powder metallurgy equipment;
Provided various atomizing solutions for our clients: CA, GA, PREP and Water Atomization;
Custom designed atomizing equipment based on detailed requirements on powders;
Eqquiped with mechanical parts of world renowned brands like Schneider, Omron and so on;
Approved ISO9001 and CE certification.
