Drywall C U Channel Machine Metal Stud Roll Forming Machine

Drywall C U Channel Machine Metal Stud Roll Forming Machine

Drywall frame C U Channel Machinery for drywall frame sections,T grid ceiling structure, equipment for light weight CU profile CU channel system for ceiling and drywall installation. Cheaper machinery and high efficiency produciton solution.

Ⅰ,Customized drywall frame C channel steel stud

Ⅱ, Drywall frame production line process

Uncoiler straightener 2 in 1 → Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Ⅲ, Customized drywall channel drawing 

CU Channel section drawing

superdamc.com

Ⅲ, Machines List

(Ⅰ), 2 in 1 Uncoiler   straightener

1, Type:Manual Expansion

2,Parameter

1)Passive   discharge

2) Coil weight:<   2T

3)Coil inner D.:φ450mm-φ530mm

4)Max. Width.400mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  

(Ⅱ),Servo Feeder
3.1 Max. feeding width:400mm
       3.2  Feeding thickess: 0.4-1.6mm 

       3. 3  Motor , 1.3ＫＷ(Yaskawa)

(Ⅳ) Guide device

(Ⅴ)Main Forming machines  (for panel width 65mm with reinforcemnt design )

5.1  Forming Roller:15 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty .

5.3  Rolling speeding: 8-12 m/min.

5.4  Roller material:#45,overall quenching, hardness HRC55-60 ℃. 
5.5  Motor power:5.5KW.    
5.6  Main Roller :￠65mm,45 #.
5.7  Equipment base: 400# H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

(Ⅵ),Flat collect rack

(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens

Some components are Schneider brand devices.

Ⅴ,Devices completed drywal CU Channel frame metal stud production line

Ⅵ, Metal frame machine accessories brand