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Storage shelf roll forming machine

28000.0 USD
Min. Order: 1 Set/Sets
Trade Term: FOB
Payment Terms: Paypal, L/C, D/P, D/A, T/T, WU, Money Gram
Supply Ability: 100set/yeat
Place of Origin: Guangdong

Company Profile

Location: Shenzhen, Guangdong, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: YX36-36
Means of Transport: Ocean
Function: Forming
Roll station: 15 stations
Lead time: 60-90days
Cert.: CE
HS code: 84552210
Packing: Container
Machine Colour: Customized
Hydraulic system pressure: 12mpa
hydraulic motor power: 5.5kw
Main Motor power: 7.5kw
Production Capacity: 100set/yeat
Packing: Container
Delivery Date: 45 days
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Product Description

Storage shelf roll forming machine


Warehouse rack beam /shelf panel production line

Roll forming machine for production shelves beam, shelf panel, rack beam.


Ⅰ,Design Rack Beam


Ⅱ, Rack shelf beam production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → Hydraulic Punch → roll forming machine →shear device (including knife)→ finished product rack


Ⅲ, Customized rack beam drawing 

Section rack panel drawing


Ⅲ, Machines List


(Ⅰ), 2 in 1 Uncoiler   straightener

1, Type:Manual Expansion

2,Parameter

1)Passive   discharge

2) Coil weight:<   2T

3)Coil inner D.:φ450mm-φ530mm

4)Max. Width.200mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  



(Ⅱ),Servo Feeder
3.1 Max. feeding width:200mm
       3.2  Feeding thickess: 0.4-1.6mm 

       3. 3  Motor , 0.85KW(Yaskawa)


(Ⅲ), Hydraulic hole punching system

3.1 Function:Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure:16MPa
3.4 Hydraulic station:15KW( Hydraulic punch hole/shear use same station)

 

(Ⅳ) Guide device

 

(Ⅴ)Main Forming machines  (for panel width 36mm)


5.1  Forming Roller:14 stations,and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel:T.18mm ,A3 steel   Heavy duty .

5.3  Rolling speeding: 2-8 m/min.

5.4  Roller material:#45,overall quenching, hardness HRC56-62 ℃. 
5.5  Motor power:4KW.    
5.6  Main Roller :¢65mm,45 #.
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Storage shelf roll forming machine


(Ⅵ),Flat collect rack


superdamc.com


(Ⅷ),Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron 
Touch screen: Siemens


Some components are Schneider brand devices.



Ⅴ,Devices completed rack beam production line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine1With mould
4Guide device1
5Forming machine1
6Hydraulic   machine1With mould (2 sets)
7Follow Shear1Including knife
8Collect rack1
9Control system1


Ⅵ, Rack beam machine accessories brand


No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands



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