autmatic aging machine line

 A19s automatic aging machine line 

Process requirement

Available for : AC220/110V(5-16.5W,power factor:0.6-0.98),The whole power count as  single light 95V/12W

Aging line working process :

working with automatic assembly line --normal temperature low pressure(5mins)--normal temperature normal pressure(5mins)--normal temperature normal pressure (5mins)--normal temperature normal pressure (5mins)--normal temperature normal pressure impact open (5mins, electronic on and off every 5 seconds)--normal temperature normal pressure(5mins)--automatically unload the light (with power test and qualified product test),finish the whole process . Totally 6 working station. The power for test area is the stander one, the other area will be options(pick 1 from 6 can be set for every working area).

Equipment requirement

1.The capacity 1200pcs/H, the aging time will design as 30mins(fit for the LED light bulb Diameter under 60MM)

Working steps : The working speed can be adjusted.

A: The operating speed could match with the assembly production line.

B:  Move forward : For automatically load the product,will had accurate go step and stop step.

C: For the test and product unload ,operating for the steps go and stop convey the signal to PLC.

The control program:

1. Showed the voltage data of each area.Two bottoms for emergency stop operating ,power supply for the aging line will be three-phase four- wire

2. The power supply count as single light bulb 95V/12W, the power of Voltage regulator and isolation transformer for each area is 5KW,isolation transformer has 2 kinds of voltage 120V and 230V.The Voltage for 6 working area can be change from 0-250V.Available for narrow voltage product and width voltage product. The aging model for each area can be change.

Control program:

1. Adopt the PLC control program

2. All electric appliance control by the control cabinet. The 6 working area was made by combination steel window glass. Each window can be take off. Totally closed , has the protection system in the bottom

Installation Requirement

1. Installation voltage: three-phase four- wire 380V 50Hz 12kw

2. Security protect system, control program has the caution system and the emergency stop system , for protect the worker from injury or accident .

3. The equipment meet the needs of SJ/T10533-1994

(The requirement of anti-static technology to electronic equipment manufacturing ),the belt and tool meet the needs.

4. The material for the machine should confirm to the environmentally protection.

5. The machine should have the protection system for the lube ,for protect the environment.

6. The machine noise should meet the stander environment  requirement.