industrial printing oven infrared heating lamps

Quartz Heat Lamps

Halogen lamps are incandescent lamps filled with highly pressurized halogen gas. This gas is combined with a small amount of bromine or iodine which causes tungsten atoms to regenerate by lessening the evaporation of the filament. This leads to a much longer life of halogen lamps than incandescent lamps. Due to the high pressure and temperature halogen lamps produce, they are relatively small and made out of quartz glass because it has a hotter melting point than standard glass. 

Infrared heaters are commonly used in infrared modules (or emitter banks) combining several heaters to achieve larger heated areas.

Infrared heaters are usually classified by the wavelength they emit:

Near infrared (NIR) or short-wave infrared heaters operate at high filament temperatures above 1800 °C and when arranged in a field reach high power densities of some hundreds of kW/m2. Their peak wavelength is well below the absorption spectrum for water, making them unsuitable for many drying applications. They are well suited for heating of silica where a deep penetration is needed.

Twin Tube IR Heater

Available in standard and custom configurations:

Standards:

· Short-Wave: 200 Watts/linear in.

· Fast-Response Medium-Wave: 120 Watts/linear in.

· Carbon-based Medium-Wave: 200 Watts/linear in.

· Meduim-Wave: 50 Watts/linear in.

· Heated Length measured in whole inches

· Voltages: 120VAC, 240VAC, 480VAC

· Available with straight wire leads, quick-disconnect sockets and 90 degree leads

· Multiple coatings available: Gold, Ceramic and Ruby

Twin Tube Short Wave Infrared Heaters

This is made up high-purity clear quartz twin tube, each tube has Heating Coil of Tungsten material which runs in U shape in the tube which is filled with halogen gas.

· Power Density up to 20KW/m2 is achieved. Heating up and cooling down time is approximately one second

· These heaters are available with gold reflector and without reflector

· Reflector is in the form of gold/ceramic white coating on outer rear side of the tube

· Due to reflector heat loss from backside is prevented and thus power saving is achieved

· This also results in making surrounding work area cooler

· This also increases the efficiency and directionality of the heater

· There are two standard sizes 11 mm x 23 mm and 15 mm x 33 mm in cross section. Maximum length available is 4600mm

Various Designs Of Filament

Twin Tube IR Lamps Specifications List

FEATURES & BENEFITS of IR Heater Lamps

· Highly Efficient Heat Source 
Over 85% of the input energy is converted into infrared energy.

· Ease of Control 
As opposed to combustion heat energy, our light source based energy is easier to control and manipulate by use of lenses and reflectors.

· Compact and Clean Energy 
A non-polluting heat source from a light weight and compact footprint enables flexible design possibilities.

· Instant On/Off 
Due to the ability to reach maximum output upon ignition, a sophisticated heating programming can be applied.

· Long Life and Consistent Output 
By utilizing the halogen cycle, QUICKLY's lamps are designed up to 5000 hrs with almost no loss in infrared output.

· Flexible Production Capability 
QUICKLY supports customer specified custom design and OEM support.

Mounting Clamps for Infrared Heaters

Element Orientation

The first step in designing or purchasing a Quartz element is determining if it is mounted in a horizontal or vertical position. Typically, Quartz elements are mounted in a horizontal position. This is the simplest design. However, some applications require the element to be in a vertical position. The only difference that makes in the design of the element is that the element coil cannot be stretched; it must be tightly wound such that it can support itself in a vertical position. This requires additional processing on the coil to form an insulating coating on the wire so there is no electrical contact between the turns of the coil. Vertical or Close Wound coils are not a problem for us. We can make these in any length, but due to the more stringent physical specifications of the coils, some designs may not be possible. Note: A minimum purchase is required for these elements due to the extra processing required.

Our Service

Custom designs

Elements can be designed to your specifications.

Need prototypes or samples?

We'll be glad to provide them for you and in some cases for free.

Do you have special end requirements?

We can accommodate your needs,in this case, we will have a requirement of min order quantity 100pcs at least.

Have an unusual design?

Send us a drawing, sketch, or sample and we'll be happy to quote it.

We specialize in small runs and custom designs, but can be highly competitive on large orders as well.

Engineering consulting

Not sure if quartz is right for your application? Contact me and we'll help you make the right choice. We can also assist you in picking the right infrared characteristics for your specific application. Please note, there are thousands of possible applications for quartz infrared tubes and numerous factors affecting which design works best. There is a limit to what we can help with, but we will try our hardest!

About Our Company 

Hefei Quickly Electric Co.,ltd is a manufacturer of high quality Quartz electric heating elements. We proudly manufacture every elements we sell. Every element is manufactured from high quality materials sourced from both domestic and foreign suppliers. We make the finest quality elements in the market. 

FAQ

1. What kind of IR lamp you manufacture

Short Wave Infrared Heater Lamps

Medium Wave Infrared Heater Lamps

Carbon Medium Wave Infrared Heater Lamps

Fast Medium Wave Infrared Heater Lamps

All of our product are customized according to your required diameter, length, power,voltage, reflector, shape...

2. What information i need to confirm before sending inquiry

Input Voltage, Wattage, Overall Length ( including ceramic base), Heated Length,  Tube Diameter, Reflector Type, Lead wire length, Ceramic base type, Application, Quantity

3. How does your factory do quality control

" quality is priority", we always and keep paying more attention to QC from the material purchasing to the lamps' packing. Our product have gained CE, ROHS, ISO9001.

4. How you pack the lamps ?

5. How To make the shipping and payment?