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OEM Aluminium Alloy Die Casting for Safety facility Part

Min. Order: 1 Piece/Pieces
Trade Term: FOB,CFR,CIF,DAT,FAS,DDP,CIP,CPT,FCA,EXW
Payment Terms: Paypal, L/C, D/P, D/A, T/T, WU, Money Gram
Supply Ability: 10000pcs/month
Place of Origin: Jiangsu

Company Profile

Location: Suzhou, Jiangsu, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: S0104
Means of Transport: Ocean, Air, Land
Brand Name: Sunrise Metal
Company type: Manufacturer
Product type: new,OEM/ODM/Customized
Material: ADC12
Dimension: 171.5x82.8x18mm/Customized
Machine Ton: 280T/1x1
Application: Auto Parts/Marine parts/Telecommunication/Medical Parts/
surface treatment: E-coating
Certification: ISO:9001:2008,SGS,ISO/TS16949
Production Capacity: 10000pcs/month
Packing: Carton box, pallet or the wooden box or upon requests
Delivery Date: 2-4 weeks
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Product Description

OEM Precision Alloy Aluminum Casting Parts-Die Casting Parts

 

Factory Capacity

 

Material

Aluminum ADC12(Or A380/ADC10 upon requests)

Process

Die Casting Raw Material → Trimming → Deburring →CNC machining → chromating →powder coating → package → Shipping

Equipment of Casting

1.12 sets Die Casting machine(From160T to 1600T)

2. 41 sets advanced  CNC machining centers (3axis,4axis, 5 axis and 7 axis CNC machine center)

3. 2 sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM, Spectrum Meter, Imaging Measurement Instrument, etc.

Precision machining

CNC turning, milling, drilling, grinding, cutting, reaming and threading

Surface Treatment

powder coating, polishing, sand blasting, heat treatment, painting, anodizing, electroplating, Chrome plating,etc

Application

Medical Parts, Ultrasound system, Ultrasound devices, Diagnosis Equipment, Hospital machines, Medical devices, Auto parts, marine & ship equipment, Telecommunication, Textile Industry, etc

 

Product Pictures

 

Company Information

About

Sunrise Metal

1) Sunrise metal products plant, is a professional OEM die casting manufacturer with more than 10 years' experience in manufacturing Aluminum mold and die casting. We have an experienced engineer and quality control team as our strong backing. 

OEM orders are warmly welcomed.

2) Well trained work team. Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

3) One-stop solution service help to save time including Mold design & fast mold manufacturing,Integrate Rapid Prototyping , Die casting, Machining, Sand blasting, Tumbling, Cleaning etc. all in house and out-sourcing other surface Treatments. 

Our advantage

1) Professional technical support

2) Quick response

3) Strict quality control process

4) High cost performance

5) Rich experience in mold design and die casting

6) Abundant cooperation with occident corporations

7) SGS/ISO/TS16949/ERP system guarantee

We can also provide fast mold manufacturing

Sunrise build up the Fast Mold Manufacturing Business Unit.

Our fast mold team dedicate to fast mold. We quick react on tooling design, optimize every processes tooling manufacturing, 24 hour's work, utilize our in-house advanced tooling equipment and excellent tooling supply base in our area, design and manufacture tooling innovative ways. We now can shorten tooling manufacturing time by 50% for hard production tooling and can shorten to 1/3 normal tooling lead time for prototyping tooling.

Our fast mold manufacturing has already help our customer such as Marquardt, Hengst, Anologic, etc. to save more than 50% project develop time for their urgent project and speed up their project time to market.

 

Working Method

 

1.Rapid Prototyping: 

Customer will send the primer drawings to Sunrise to make small quantity prototypings to check whether it's suitable for assemble and the function test. Normally customer need the rapid prototyping urgently,so usually we can send the samples to customer within 7 days.  

 

2.DFM:design for manufacture

Before start to make the die casting tooling, we will carefully check the drawing, and per our engineers more than 10 years strong R&D capability and rich engineering experience for aluminum die casting to analyze the drawing, and will submit the perfect DFM,we also can discuss with our customer together to solve key point that don't affect the part function and cost saving suggestions.

 

3.Start to Make Die Casting Tooling

When get the customer's agreements for our DFM,such as confirm the moving die and fix die,ejector pin location,slide,parting line,machining location etc.,then we will start to make the die casting tooling,and will send the die casting tooling schedule to customer,and every week our engineer will update the schedule,then send to customer and inform that we are on the schedule. If any question will delay the schedule, we will send the current conditions to customer in advance.

 

4.Trial Run the die casting Tooling

When finish the die casting tooling, we will arrange to trial run it, normally the first time we will trial run 10pcs of die casting raw material,then per the processes to follow each process,then send the samples to customer to approve it. Normally the lead time is around 2 weeks.

If the first trial run result wasn't good, we can modify the tooling in house, we have grinding,Milling,CNC,EDM machine in house, so we can quick responds to modify,then trial run again.

And if customer would like to ECN, it's also no problem for us,we can modify the ECN in house too.

 

5.FAI report and PPAP files

When we send out the samples, we will submit the FAI report and PPAP files if customer need it.

 

6.Mass production

When we get customer approval, we can start to mass production immediately.

 

Our Advantages

 

1. Strong R&D capability and rich engineering experience enable us:

 a. Design Mechanical parts.

 b. Design for Manufacturing

 c. Cost saving suggestions.

 d. PPAP capability

2. One-stop Solution

     Integrate Rapid Prototyping, tooling, Die casting, machining, assembling in house and surface treatments, together with various value-added services

3. Fast delivery.

 a. Rapid Prototyping: 1-2 weeks for Volume less than 200pcs.

 b. Rapid tooling: 2-4 weeks for production tooling, etc.

 c. Rapid Production: With Rapid tooling and quick production arrangement, we can provide quick production delivery.

4. Well trained work team

    Honest, easy-going, hard-working and able to work under pressure; Well-trained invocational ethic, good mentality and high work efficiency

 

Company views

 


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