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5mm Thickness Cold Roll Forming Machine For Guard Rail Post Gear Box Driving

Place of Origin: Zhejiang

Company Profile

Location: Suzhou, Jiangsu, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: YX50-100

Product Description

Main specification

 

No Specification of the material

1

 

Suitable Material Carbon steel

2

 

Width of the raw material Based on the purlin sizes.
3 Thickness 5.0mm

 

1. Profile drawing:

 


 

The Chart of Process Flow

 

Manual Un-coiler—Leveling —Punching—Roll Forming—Cutting—out table

 

 

Specification of Components

 

No   Technical Specification & Remark
1

Hydraulic Un-coiler

 

  • Steel coil width: 550 mm;
  • Internal diameter of coil: variable, from 470 mm to 520 mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5KW
  • Hydraulic power: 4kw
2

Leveling part

 

  • Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
  • Diameter of flattener shaft:100mm, material is Gcr15, hardening and tempering
3

Punching system

 

  • The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating.
  • The whole punching operation should be automated and controlled by a program installed in the PC which is located in the operator's console.
  • Hydraulic power: 7.5kw
4

Main Roll Forming Machine

 

  • Roll station:14stations +1 station of turkey head
  • Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
  • Shaft diameter: 120mm material: SAE1045
  • Gear box driving
5

Machine structure:

 

  • Main frame by 350H beam welding
  • Machine structure: wall board panel
6

Hydraulic cutting system

 

  • Machine adopt hydraulic post cutting system.
  • Cutting power by hydraulic, 7.5KW
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
  • Material of blade:Cr12 with heat treatment 58-60°
  • Tolerance of length: 3000mm+/- 1.5mm
7

Hydraulic System

 

 

 

 

  • Hydraulic power: 7.5kw
  • Solenoid valve: 2 group
  • Hydraulic oil: 46# hydraulic oil

 

 

8

Computer Control Cabinet

 

 

 

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
9

Out table

 

  • Jointed by steel tube
  • Size: about 2.0m long*0.8mwide*0.6-1mhigh
  • One out table with three support roller
  • Quantity: 2 units

 

 

 

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