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Four Layer Extrusion PVC Corrugated Roll Forming Machine For Rainshed And Residential Homes

Place of Origin: Zhejiang

Company Profile

Location: Suzhou, Jiangsu, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: SJZ80-BF920

Product Description

Four Layer Extrusion PVC Corrugated Roll Forming Machine For Rainshed And Residential Homes
 
4 layer Heat Insulation Corrugated UPVC Roofing Sheet uses four-layer co-extrusion technology,
a process completed, special for the project in need of heat insulation.each layer materials have their own features:
 

FeaturesThis production line adopts conical double-screw extruder, and it is capable of producing wave products with PVC powder material. PVC wave  plate holds advantages of strong intensity, compact resistance, long life span, easy to execute and well decoration effect, which is widely used in fields of construction, decoration, and so on, and it is an ideal institute for asbestos shingle and glass steel tile.
ExtruderSpecially designed screw ensures the good plasticization, stable extruding and high output. Super noiseless air cooling system and compulsive closed loop cover of the barrel guarantee favorable heat conduction and discharge.
Reduction gearboxReduction gearbox adopts sound insulating design. All gears were under high hardness treatment, and combined with compulsive lubricating system, to ensure that the reduction gearbox work steadily and quietly.
Extruding mouldIt is of special multi-channel design, which guarantees large width and stable extruding of plastic. The gap of die lip can be adjusted freely.
Forming unitThe suitable design ensures quick forming and precise size.
TractorThe tractor is of simple two-roller design with the distance of rollers being adjusted freely. It adopts stepless frequency control, which ensures various extrusion speeds available to lay powerful guarantee on the stable operating after forming.
Cutting machineIt is of reasonable cutting mode with blades of high quality alloy steel to ensure the quick, stable and flat cutting.
Controlling systemVarious kinds of controlling system are available to satisfy customers’demands.
Width of products600mm-2000mm
Thickness of products1mm-4mm

 

First layer:The adoption of highly weather resistant engineering resin ASA PMMA, makes sure the surface layer has at least 10 years’ color stability, superior UV resistance, and excellent corrosion resistance as well.
 
Second layer:adopts high toughness to ensure both strength and rigidity
 
Third layer: Good quality modified PVC materials with high toughness is adopted to ensure the strength while without compromising on the rigidity.
 
Fourth layer:adopts high toughness to ensure both strength and rigidity. The special material also offers a sense of space, and makes the building interior look brighter.
 
weatherproof ASA/PVC roof sheet, ASA Roof Tile is manufactured by one time processing through 3 or 4 layer co-extrusion technique. it has long lasting color stability and offers strong anti-UV performance to ensure long lifespan.also ASA PVC roof tile have charateristics such as easy cleaning, good thermal and sound insulation, as well as great resistance to water, fire, corrosion and contaminations. With high toughness, then can also withstand strong winds and shocks as well as heavy hails. the light weight makes sure they are easy for installation. Additionally, mainly make of ASA and PVC, this range of products is electrical insulating.

 
 
Machine list

No.MachineQty. 
1Screw loader for extruder2sets

Main tile extrusion line
 
Ridge tile forming

2SJZ80/156 conical twin-screw extruder(PVC)1set
3SJZ65/132 conical twin-screw extruder(PVC) 
4Vacuum loader and drying hopper1set
5SJ50/30 single screw extruder(ASA)1set
6Extrusion mould and distributor1set
7Calibration mould and trimming device1set
8Haul off unit1set
9Cutter1set
10Stacker1set
11Ridge tile Oven1set
12Ridge tile Forming machine1set
    
13Screw loader for SRL-Z300/600 Mixer1setAuxiliary equipment
14SRL-Z300/600 Mixer unit1set
15PC400 Crusher1set
16SMP400 Pulverizer1set

 
 
Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)
Extrusion process:
Conical twin-screw extruder for bottom layer-Conical twin-screw extruder for middle layer-Single screw extruder for Surface layer(ASA or PMMA)-Mould-surface embossing(Optional)-Forming machine-Haul-off-cutter-stacker –Main tile
Oven-Ridge tile machine and mould-1set Ridge tile
Crusher(waste material)-Pulverizer—Reuse again for extrusion line
 
Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket
 

 

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