Place of Origin: | Zhejiang |
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Location: | Suzhou, Jiangsu, China (Mainland) |
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Business Type: | Manufacturer |
Model No.: | SJZ80-BF920 |
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Chemical Resistance PVC Plastic Trapezoidal Wave Plate Rolling Machine For Acid Rain Area
1. Charactors of the roofing sheet:
1. Corrosion resistance
2. Sound absorption and heat insulation
3. Environment friendly and energy saving
4. Color lasting
5. Load bearing
6. Good water resistance
7. Light weight building materials
8. Fire proof grade B1
9. Easy to install.
2. Product application:
Product are used for factories, warehouses, sheds, farmers market, hoardings, walls, temporary shops, sheds,high-grade plants,steel factories,warehouses,farm market,market access,sheds and other high-end roofing materials.
Especially in corrosive chemical plants, smelters, ceramic plants, soy sauce factory, chemical plants,
printing and dyeing plant, organic solvent factory, acid, alkali and other corrosive plant.
3. Product cost and selling price:
Material | Surface layer | Bottom layer |
Name | ASA (Granule) | Mixed by PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin |
Cost | USD 3400/1000kg, Need 100g/ square meter | USD 300-USD 500/1000kg |
|
3-5kg/square meter | |
Thickness | 1.5mm,2mm,2.5mm,3mm(1.5-3mm adjustable) | |
Profit | Product cost USD 1.7-USD 3/ square meter | Normally in market sell at USD 2.7-5 / square meter even more |
4. Detailed instruction:
4.1. Raw material & Final product:
Raw material & formulation |
Bottom layer: PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin. |
Description final product & Output |
Width:920mm,Thickness: 1.5~3mm; |
Final product |
Main tile:1set |
4.2. Work condition (Provide by customer)
Warehouse/Workshop |
Machine Dimension (M*M*M): 25(Length)×5(width) ×3.5 (Height) |
Temperature & Humidity | ≤40, ≤95% |
Power supply | 3-phase, 380 V, 50 Hz(or customized) |
Wire/cables: | Wires/cables from power supply to control cabinet of this production line; |
Cooling Water hose/pipe: | Water supply to machines and pools |
Lubrication oil: | Sinopec, Exxon mobile |
Compressor | necessary |
4.3. Energy consumption
Installation power |
Total 284.75KW,Actual consumption about 70% |
Cooling Water | ≤20, ≥0.3Mpa, 5-6tons/hr |
Compressed air | 0.3m3/min, 0.6Mpa |
Manpower | 3 Persons/shift |
4.4 Machine list:
No. | Machine | Qty. | |
1 | Screw loader for extruder | 1set |
Main tile extrusion line |
2 | Conical twin-screw extruder(PVC) | 1set | |
3 | Vacuum loader and drying hopper | 1set | |
4 | Single screw extruder(ASA) | 1set | |
5 | Extrusion mould and distributor | 1set | |
6 | Calibration mould and trimming device | 1set | |
7 | Haul off unit | 1set | |
8 | Cutter | 1set | |
9 | Stacker | 1set | |
10 | Ridge tile Oven | 1set | |
11 | Ridge tile Forming machine and mould | 1set | |
12 | Screw loader for Mixer | 1set | Auxiliary equipment |
13 | Mixer unit | 1set | |
14 | Crusher | 1set | |
15 | Pulverizer | 1set |
4.5. Work flow:
Mixer for bottom layer(PVC powder, CaCO3, CPE, PE-WAX, Stearic acid , Compound stabilizer ,ACR, paraffin)
Extrusion process: Conical twin-screw extruder for bottom layer-Single screw extruder for Surface layer(ASA)-Mould-surface embossing(Optional)-Forming machine-Haul-off-cutter-stacker –Main tile
Oven-Ridge tile machine and mould-1set Ridge tile
Crusher(waste material)-Pulverizer—Reuse again for extrusion line
4.6. Product installation method:
Metal supporting
Tool: screw,presser,Pressing cap,rubber ring,gasket