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Refrigerator Panel Polyurethane Foam Filling Machine / Continuous Foaming Machine

Place of Origin: Shandong

Company Profile

Location: Qingdao, Shandong, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: HW(R)

Product Description

 

Refrigerator Panel Polyurethane Foam Filling Machine / Continuous Foaming Machine

China hot sell used for refrigerator of HW(R)-100 CYCLOPENTANE high pressure foaming machine

 
Introduction:
HW(R) Cyclopentane high pressure foaming machine is developed and produced by our company according to international high-end technology, combining with polyurethane industry application. The technical performance, safe and reliable performance of our machine achieve advanced level of similar products at home and abroad. The machine is widely used for foaming production of refrigerators, freezers, water heater and sandwich panel.
1, Equipment main technical parameter and technical description:

 

No. Item Technical parameter
1 Foam type Rigid,Semi-rigid foam
2 Material viscosity(22)

Polyol~1500Mpas
ISO~850Mpas

3 Injection flow rate(Mixing ratio 1:1) 130~1300g/s
4 Mixing ratio range 1:1~2:1(adjustable)
5 Injection time 0.5~99.99S(Correct to 0.01S)
6 Material temperature control tolerance ±1
7 Mixing head L type
8 Material tank volume 300 L
9 Compressed air requirement

Dry,oil free
P:0.5Mpa
Q:400NL/min

10 The nitrogen requirement P:0.5MPa Q:400NL/min
11 Temperature control system Heating:2×3Kw
12 Input power 32Kw
13

Dimensions(mm)
(Length×Width)

1300×2600
1300×2600

 

2, Machine technical description:

21 Material tank unit

211 300L Polyol/ Cyclopentane mixture tank

. Working volume 280L

. Safe working pressure 0.2MPa

. Jacketed wall(with external insulation layer)

. Outlet through tee to install two manual stop valve (The bypass valve used for drainage)

. In the front of globe valve outlet hand install 1 explosion-proof pneumatic ball valve, equipment downtime automatically cut off the material output

. Automatic feeding mouth install 1 explosion-proof pneumatic ball valve and 1 one-way valve

. 1 set No leak of mixing magnetic coupling, with riot gear motor, motor power 0.55Kw, speed 51 r/m

. 1 set temperature sensor and controller

. 1 set explosion-proof liquid level sensor and controller, to prevent the material overflow,in order to ensure system safety

. 1 set explosion-proof spill liquid level control head and controller, to prevent the material overflow,in order to ensure system safety

. 1 Jacket water relief valve

. 1 Material tank safety valve

. 1 Nitrogen pressure relief valve, used to maintain or stop pressure relief

212300L ISO material tank

. Working volume 280L

. Safe working pressure 0.2MPa

. Jacketed wall(with external insulation layer)

. Outlet through tee to install two manual stop valve (The bypass valve used for drainage)

Automatic feeding mouth install 1 pneumatic ball valve and 1 one-way valve

Stir gear motor power 0.55Kw, speed 51 r/m

set PT100 Platinum resistance temperature sensor and controller

set liquid level sensor and controller

Jacket water relief valve

Material tank safety valve

. 1 set Compressed air pressure reducing valve

22 Metering unit

221 Polyol/ Cyclopentane metering unit

1 set High precision metering device installed on the frame with adjustable cushion, mainly consist of the following parts:

. 1 Riot motor, Motor safety grade IP54, Taiwan inverter control

. 1 German high pressure metering pump Germany A2VK

. 1 set pressure control device,consist of range 0-1MPa pressure gage and riot pressure switch. To prevent pump fit, set to control pressure: 0.1MPa, when the pressure is lower than the set value,the control system alarm prompt

. 1 set high pressure control device,consist of range 0-40MPa pressure gage and riot pressure switch,used to adjust of work pressure of control components, set the working pressure range in 6-22MPa,when pressure beyond this range, equipment downtime alarm and show fault message of work pressure is too low or work pressure is too high

. Ultimate safety pressure of component metering pump set to 25MPa by the relief valve, the relief valve has a mechanical protection function, ensure the use of metering pump and system security

 
Functions and features:
 
Main parts of the machine such as metering pump, high pressure mixing head, programmable controllers, high-pressure pipe components, cyclopentane gas sensor probe and the control channel card etc are using imported parts, ensure and improve system reliability.
Equipment metering unit metering pump and motor are connected by magnetic coupling, thus avoid pump shaft leak and extend pump life, enhance system security, reliability; using a large insurance factor design make sure long service life.
 
Safety precautions:
 
Installation of protective isolation room and exhaust devices;
Installation of cyclopentane gas monitoring alarm system;
Nitrogen protection;
Explosion-proof electrical appliances;
Equipment grounding;
Anti-leakage control;
Before mixing head pouring, filling nitrogen to displace the air in the cavity;
Remote monitoring system.
 
 

Model

composition ratio A: B

material temperature A / B

output A + B g / sec
Minimum / maximum

tank capacity
L / cans

power / kW

HW(R)-20

adjustable

adjustable

30/300

100

18

HW(R)-40

adjustable

adjustable

60/600

300

23

HW(R)-100

adjustable

adjustable

130/1300

300

32

HW(R)-200

adjustable

adjustable

250/2500

300

55

HW(R)-300

adjustable

adjustable

500/5000

300

100

 
 
Parameter
This machine has already exported to many countries, such as Egypt, America, Canada, Malaysia, etc.
If you have any questions or want to know more information about the machine, you can contact with me.
 

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