Expressway / Highway Guardrail Roll Forming Machine Galvanized Steel Rolling Machine

Technical Items

Details

Raw Material

Type 

Galvanized Steel Coils, GI

Width

It’s up to the final guard rail design

Thickness

2.5-3.2 mm

Yield Strength

235-345 MPa or 550 MPa

Finished Products

Cover width 

310 mm

Length 

Adjustable

Required Power

Voltage

220V/380V/415V/440V

Driving Motor

30 KW

Cutting Motor

7.5 KW

Production Speed

Around 900 meters per hour (without punch)

Coil Decoiler

Type 

Un-powered or Powered

Capacity 

5 tons

Rolling Stations

17 sets

Rolling Shaft Diameter

82 mm

Cutting Type

Post-cutting

Operation System 

Mitsubishi PLC, inverter and touching screen

Supporting Tables

2 sets 

Machine Size

Around 18 x 1.8 x 1.7 meters

Machine Weight

Around 18 tons

No.

Items

Quantity

1

Coil Decoiler

1 set

 
2

 
Main Machine

Direction Guilder

1 set

Leveling Device

1 set

Rolling System

1 set

Holes Punching Device

2 sets

Post-cutting Device

1 set

3

Supporting Tables for Finished Products

2 sets

4

Hydraulic Station for Cutting Device

1 set

5

PLC Control Cabinet

1 set

6

Tools Box with Spare Parts

1 set

Coil Decoiler:  
The maximum capacity of the coil decoiler can hold is 5 tons. It is designed for the coils with 508mm 
inner-diameter and maximum 1000mm outer-diameter.            

Direction Guilder: 
It adopts wheel and screw which are used to regulate the iron stick for direction guilding.

Leveling Device: 
This leveling device adopts 7 rollers (3 rollers up and 4 rollers down) to make the steel sheet flatly into 
the rolling system.

Rolling System: 
The main frame of machine is welded separately and the outside wall is connected by screws after being painted on the surface. The rollers are made by Cr12 mould steel of high quality, which are processed with quenching treatment. The rolling shafts are made by No.45 carbon wrought steel of high quality, which can improve the integrated mechanic feature of the rolling shafts, then the rolling shafts will be processed by cylindrical grinding machine to ensure the precision of final products.

Holes Punching Device: 
The holes punching dies are made by Cr12 mould steel to get a good hardness and lifespan.

Post-cutting Device: 
Cutter blade is made by Cr12 mould steel with heating treatment. The cutter’s structure adopts welded frame for good rigidity. The power of cutting action is provided by hydraulic station.

Supporting Tables for Finished Products: 
They are used to support the finished products. It is convenient for the workers to stack the finished products.

Hydraulic Station for Cutting Device: 
The motor and hydraulic accessories are with famous Chinese brand which guarantee the hydraulic station is supplying stable the power for the step presser and cutter.

PLC Control Cabinet: 
The control system adopts Mitsubishi PLC, inverter, touching screen for all the working actions of the machine. Some parameters, such as product quantity, product length and so on can be set into the PLC controller, then this machine will automatically produce the desired products according to the set parameters.

Tools Box with Spare Parts: 
The tools box contains the necessary tools such as spanners, screwdrivers, pilers, oil pot and useful spare parts such as control buttons, position switches, mini relays, chains and so on.