Automatic vacuum forming machine

1.      Max. work area: 1200mmX700mm;

2.      Forming Speed: 3- 6 Second/one mould (foam material)

3.      Forming Press: 11 tons;

4.      Hydraulic System: 7.5Kw—160L;

5.      Power: 86Kw.

Ⅰ. Standard Configuration:

1. Rack and Wall:

(1)   Rack is soldered with profile steel and steel board;

(2)   Wall is consisted of door board that is movable.

2. Heating Oven:

(1). Up and down heaters of oven are all made from ceramic, the wall of oven is movable steel door;

(2) Up and down dual heating device is adopted to heat PS foam sheet, there are total 24 temperature control zones.

3. Vacuum System:

(1) Main air routing is soldered with no-seam steel pipe, with a set of stainless steel ball valve and electromagnetic valve;

(2) Vacuum jar is made from steel board, 0.23 m³;

(3) Vacuum impeller pump, motor 4.0Kw;

(4) Vacuum capability: max.-0.1Mpa·50L/S.

4. Hydraulic System:

(1) Oil tank with filtering device;

(2) Gear oil pump, motor 4.4Kw, with cooling device;

(3) Oil pipe is qualified for standing high temperature and high press, with a set of logic oil valve and electromagnetic valve;

(4) The driving oil cylinder of up and down mould Φ90.

5. Forming Mould Stage:

(1) Four-guide-pillars forming mould stage, base and mould stage made from 45# steel;

(2) Axle sleeve is made from cast iron, guide pillar is made from 45# steel through hammering and finely machining, plated with hard chrome;

(3) Heating mould board and cooling mould board per one;

(4) A set of forming mould;

(5) With sheet guide stage, mainly consisted of several guide rollers.

T-40 Cutting Machine

1. Working Press:  40T;

2. Cutting Area:   1200mmX700mm;

3. Power:        7.5Kw;

4. Cutting Cycle:  6-8 Second.

Automatically Stacking and Conveying Machine

Ⅰ. Stripper Frame

1.      Frame is soldered with rectangle pipe and steel board;

2.      The driving pneumatic cylinder of movable stripper plate;

3.      The diameter of four guide pillars of movable stripper plate is as Φ35, four guide pillars are made from 45# steel bar through finely machining and tempering, its face is plated with hard chrome;

4.      The moving position of movable stripper plate is controlled by travel switch and photocell eyes.

Ⅱ. Taking over Stage:

1.      Base is soldered with groove steel and steel board;

2.      Movable taking over board is driven by hydraulic cylinder up and down, hydraulic cylinder Φ63x350;

3.      Movable taking over board is consisted of belt pulley and belt;

4.      Belt pulley is soldered with steel pipe, plated with hard chrome;

5.      The position of movable taking over board is controlled by photocell eyes;

6.      Belt pulley is driven by motor with gear down box; the turning count of belt pulley is controlled by encoder.

Ⅲ.Conveying Stage

1.      Rack is soldered with rectangle pipe and steel board;

2.      Table board is consisted of belt pulley and belt;

3.      Belt pulley is soldered with steel pipe, and plated with hard chrome;

4.      Belt pulley is driven by motor with gear down box; the turning count of belt pulley is controlled by encoder.

Unwinding winding Rack, Needle-Board Chain and Chain Rail