New Plastic or TPR Insert Molding

    Royalwill has its advanced CAD/CAM/CAE system and great team-workers experienced in mold design, manufacture and company management. And we are also familiar with mold manufacturing standards from Japan, USA, Europe, and Australia and so on. With main equipment of vertical, horizontal and Gantry machining centers, CNC, EDM , Grinding machines. We Build mold in accordance to USA SPI standard, DME standard, and HASCO standard. Our texture can follow Mold Tec and also can per customer sample. We can supply China mold base ,LKM mold base and DME mold base , we can supply DME hot runner, Syventive hot runner , etc .

 In addition to using steel P20 from China, we stock steel from Thyssen (Germany) and P20, H13, S7,420SS from Assab (Sweden), and etc. We choose steel depending on customers’ requirements and longevity of moulds. We use standard components from China, DME, and HASCO. Moreover, we use hot-runner molds from YUDO, DME, INCOE and etc.

    we can do everything to satisfy customer demands. We have good relationship with Mold maker’s devising of USA SPI. We also get technical support from SPI. Paying highly attention to company management, Royalwill is strictly conforming to ISO9001 (2000) quality system and we positively promote 5S management on site to guarantee quality and meet customer demands. We are now supplying molds for domestic and oversea big corporations and have obtained good reputation for our good service. Our molds are mainly exported to countries such as USA, Canada, Mexico, Brazil, Australia, Germany, France, Italy, Spain, Korea, Japan and so on. Warmly welcome customers to visit our factory.

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Economics

The last factor in selecting the optimum number of cavities must be an economic decision. For extremely low volumes, anything more than a single-cavity mold is not economically justifiable. At the other extreme, very high volumes of product call for large numbers of cavities. Molds are normally built in multiples that result in a balanced cavity layout, with 1,2, 4, 8, 16, 32, 64, and 128 cavities normally constructed. A general rule is that each time the number of cavities is doubled, the additional cavity cost is approximately 65% of the preceding cavity cost. Typically, the additional costs for a greater number of cavities must be justified against manufacturing costs over a given length of time, with three years being the average.