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ILS-Series Bridge Construction Equipment with walking step equipment

Place of Origin: Zhejiang

Company Profile

Location: Wuhan, Hubei, China (Mainland)
Business Type: Manufacturer
Main Products: Civil Engineering Bridge Construction, High Rise Building Construction, Bridge Construction Equipment

Product Detail

Model No.: ILS-Series, Incremental Launching System

Product Description

ILS-Series Bridge Construction Equipment with walking step equipment

 

 

 

KATTOR ILS is a set of professional equipment applied in the lifting, movement and positioning in heavy-duty engineering field. This system is capable of controlling the displacement of multi-supports on bridges and other similar girder structures, achieving precise positioning on horizontal correction, vertical lifting and longitudinal pushing. ILS system is the best integrated and efficient solution to bridge projects adopting incremental launching method.

 

 

 

 

 

Features

 

 

Automatic control

 

Computer centralized control of the movement on horizontal, vertical and longitudinal directions

 

Automatic achieving precise positioning on horizontal correction, vertical lifting and longitudinal pushing after setting parameters

 

 

High accuracy

 

Synchronous accuracy of less than 1mm can be ensured between all action points

 

 

Flexible adaptability

 

Multi-points synchronous action in difficult application conditions, such as long-span and super-heavy objects through the flexible combinations of pump stations and cylinders 

 

 

Easy operation

 

Touch screen and intuitive human-machine interaction interface proffering easy and convenient operation

 

Modularized design, easy for on-site assembly, operation and management

 

 

Safety and reliability

 

Network response mechanism permits no deviation in case of any network problems

 

The entire system will suspend working if any pump station or cylinder monitored in the network fails.

 

 

 


Product structures

 

KATTOR ILS system consists of mechanical system, hydraulic system and PLC controlling 

system. ILS system has a built-in gliding plane, effectively decreasing the friction during 

launching process, relieving of excessive horizontal load on bridge piers and realizing 

self-balancing operation. Additionally, it can also extremely save gliding beam cost, 

considerably improve construction efficiency and effectively ensure safety.

 

Mechanical system

 


Converting hydraulic energy into mechanical energy, this system is applied to launch heavy objects to specified position. It has superior advantages in synchronicity and stability. 

 

Additionally, product size and load capacity can be customized based on practical conditions.

 

 

Hydraulic system

 

Integrated hydraulic system provides power

for hydraulic cylinders' movement in three 

dimensions.

 

 

It is characterized by compact structure,

reasonable layout, and simple operation.

 

 

PLC system

 


PLC system provides centralized control on the main pump

stations and all cylinders.

 

In practical application, this system can dynamically display

the position of all lifting points and ensure highly-accurate

displacement.

 

Meanwhile, it is able to monitor the operation state, raise

alarms and take emergency measures when any failure

occurs.

 

 


Working Principle

 

The basic idea of incremental launching method is to prefabricate the superstructure 

segments in a casting yard which is located behind the bridge abutment.

 

Each segment is assembled and connected to the previous superstructure. The

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