Casting AZS refractory Fused cast AZS for furnace

AZS Fused Cast Refractories are the most widely used materials in glass melting furnaces, frit kilns and occasionally some foundry plants (skid rails of reheating furnace). They can be classified by their zirconia content, which basically defines their corrosion resistance, into 3 families: AZS 33, AZS36 and AZS41.

JK-AZS33

Shapes and sizes:there are great variety of formats and shapes which are available for different forming and special machine processes.

Application: mainly used for working ends, feeder channel, side walls, superstructures, crowns, sidewalls, tank bottoms, C-shaped brick and doghouse crown.etc.

JK- AZS36 

Shapes and sizes:This product is only available for straight brick. 

Application:mainly used for side walls of flame furnaces with embedded melter bottoms, for total security with average pulls and campaign lengths, and superstructures, front wall, back wall, top crown in glass melting furnace.

JK- AZS41 

Shapes and sizes: this product is available in a large size straight or approximate bricks and special formats and shapes whichare available for special machining processes. 

Application: Mainly used for sidewalls, doghouses, throat, bottom budding, Dam blocks, electric block corners.

Features:

•  Strong corrosion resistance 

• High thermal shock resistance

•  High refractoriness under load

•  Low permanent linear change on reheating

•  Only available for straight brick

 

Technical data

 

Item			unit	Properties
				AZS—33		AZS—36			AZS—41
				Y	H	Y	H		Y	H
Al2O3			%	Residual quantity
ZrO2		≥		32		35			40
SiO2		≤		16	17	13.5	14.5		13	14
Na2O				1.5		1.4			1.3
Fe2O3+TiO2+CaO+MgO +Na2O+K2O+B2O3				2.5	3.0	2.5	3.0		2.5	3.0
Glass phase exudate temperature		≥	C	1400	1080	1400	1100		1400	1150
% Thermal expansion rate			1000C	0.8
			1500C	0.8
Cold Crushing strength Mpa			350
Bulk density, g/cm3	PT,QX	≥	kg/dm3	3.40	3.30	3.45	3.4		3.55	3.50
	MS			3.50	3.45	3.60	3.55		3.70	3.65
	WS			3.60	3.55	3.70	3.65		3.80	3.75
True density, g/cm3		3.8-3.9
Crystal phase composition	Item	Inclined zircon			Alpha corundum			Glass phase
	AZS—33	32			47			21
	AZS—41	40			43			17
Application		PT,QX			ZWS			WS
		sodium silicate furnace, ceramic frit furnace , glass furnace, and other furnaces
Note: Applicable to products (unit weight>50kg)

 




 

Shapes and Size of the fused cast AZS refractory bricks 

 

Straight	Split	Arch	Wedge	Tile	Other Shape
L×W×H(mm) 230×114×65 230×114×75	L×W×H (mm) 230×114×25 230×114×32 230×114×37 230×114×50	L×W×H/h(mm) 230×114×65/45 230×114×65/55 230×114×75/45 230×114×75/55 230×114×75/65	L×W×H/h (mm) 230×114×65/45 230×114×65/55 220×114×75/45 220×114×75/55 220×114×75/65	L×W×H (mm) 230×230×38 230×230×50 230×230×65 230×230×75	Key brick, Skew   brick, Soap, Checker, Neck, Taper,
We also can make brick according to customers' drawing and requirements.