solder bar production line made by extrusion

solder bar production line made by extrusion

This is extrusion type solder bar production line, which includes solder ingot melting furnace, automatic solder billet casting machine, solder bar extrusion machine and solder bar cutting & stamping machine.

Melting furnace(electromagnetic type)

• This solder ingot melting furnace belongs to high electromagnetic melting furnace, the heating method electromagnetic heating is specifically suit for automatic solder billet casting machines. Mainly used for leaded and lead-free solder and tin alloy melting, the furnace is constructed by the melting tin pot, platforms, stirring device, exhaust system and electrical control system.

• Outer layer is welded steel structure, tin pot is made of reinforced 304 stainless steel.

• Platform is used to place the furnace and operating tools. Around the platform is provided with a fence to ensure safe operation.

• Stirring device is used after tin and the added materials completely melted, to make sure tin and added materials are mixed evenly. Stirring device is constructed by the motor, the stirring impeller and the stirring axes.

• The stirring device can move up and down, the mixing speed can be inverter control and adjustable, so that it can meet the technological requirements of different materials.

• The exhaust device is made by welded steel structure. The hood is movable, the guide rail is arranged on the bracket of the furnace body, the hood is provided with a pulley,  the hood is pushed and pulled by a cylinder, as long as the control button is pressed, the hood will move away from the pot mouth, easy for tin feeding.

• Electrical control system can automatically control the temperature, as soon as it reaches the set temperature, the system will preserve heat automatically.

• This furnace is sensitive for inner temperature, which makes energy saving, easy operation and practical, safe and reliable.

• Smoke exhaust system must be installed according to the site produced, designed and installed by the user.

Technical Data

• Electromagnetic Furnace Model NO. VT-0.5T VT-1.0T VT-1.5T

Max Melting Volumn(T)	0.5	1	1.5
Heating Power(KW)	30	40	40
Max Temperature(℃)	500	500	500
Temp Control Accuracy(℃)	±10	±10	±10
Voltage(V)	3x380(-5%+10%)	3x380(-5%+10%)	3x380(-5%+10%)
Frequency(Hz)	50(±2%)	50(±2%)	50(±2%)
Mixer Motor Power(KW)	0.75	0.75	0.75
Max Mixing Speed(r/min)	900	900	900
Inner Pot Size(mm)	φ700x380	φ850x430	φ1000x475
Machine Size(MM)	φ1300x2100	φ1500x2250	φ1600x2250
Machine Weight(KG)	1600	1800	2500

 

 

Automatic billet casting machine

This machine is made by my company's independent research and development of products, which has conventional digital machines type and CNC machine type, mainly used for leaded and lead-free solder and tin alloy billet material production.


The machine is constructed by the rack, incubator, shaping device, traction devices, cutting device, cooling system, hydraulic system and electrical control system.

After melting furnace, the tin water is pumped into the incubator, and then the incubator will adjust the tin water temperature to optimum pouring temperature. Then valve opens, the tin water fills shaping device, after sufficient cooling , the billet is pulled out by the traction device, when it reaches pre-set length, the cutting device will start cutting and make it roll to designated position after cutting off. The whole process is automatically controlled.

This machine has the advantages of advanced control system, according to different solder material composition, it can set the corresponding traction time, to ensure the reliability of traction. When short of material or full of material , it can automatically alarm to ensure the safety of equipment and personnel.

According to the length of the bar material for different extrusion machine, the corresponding cutting length can be set to meet the requirement of the next working procedure.
 

The solder billet casting machine can combine with the conventional melting furnace by tin pumping device, to automatically fill molten tin water into the incubator. The machine can also co-work with high melting furnace , the tin water can be filled into incubator directly  by opening a tin discharging valve.

Features:
1, High production efficiency: capable of continuous automatic casting to achieve a mechatronics.
2, bar good quality: smooth surface, no oxidation, no holes, end formation, the same length.
3, easy to operate, can greatly reduce the labor intensity, safe and reliable.
4, the machine is compact and easy maintenance.

Technical Date:

• Automatic Solder Billet Casting Machine Model NO. VT-85A VT-85A

Casting Billet Spec.(mm)	φ84x180~370                          (By Customer's Requirement)	φ84x180~370                 (By Customer's Requirement)
Hydraulic motor power (KW)	2.2	2.2
Incubator Heating Power(KW)	9	9
Cutting Machine Power(KW)	3	3
Solder Liquid Pump Power(KW)	2.2	2.2
Max Incubator Temperature(℃)	500	500
Temperature Control Accuracy(℃)	±10	±10
Control Mode	Digital	PLC
Power Supply Voltage(V)	3x380(-5%+10%)	3x380(-5%+10%)
Power Frequency(HZ)	50(±2%)	50(±2%)
Dimensions(mm)	2680x1650x1900	2680x1650x1900
Machine Weight(KG)	4500	4500

 

 

Solder Bar Extrusion machine

This extrusion machine is designed for solder bar extruding,which is constructed by the mechanical systems, hydraulic systems, pneumatic systems, heating systems and control systems. It is our independent research and development of an advanced horizontal extrusion machine with advantages of time saving, effort saving, low energy consumption, stable performance. Extruder's main cylinder adopts structure of plunger type composite master cylinder , the successful absorption of foreign advanced hydraulic speed control technology to protect the security of the hydraulic system.

1, using the plunger cylinder (German technology), working pressure error (0.002KG) with constant speed and stability characteristics powerful hydraulic system to safeguard the liquidity squeeze metals and rosin stability.
2, the sub-cylinder: a quick oil-filled, reducing load time and quick to add or reduce work pressure, improve efficiency .

Machine Features:
1. The extruder adopt digital control, the digital meter installed in the console and press on the control panel, through direct control table for each set and modified to meet the requirements of process parameters on the product, simple operation, intuitive and convenient.
2. Control loop is DC24V, for persons and equipment more secure.
3. The use of sophisticated Japanese RKC temperature controller, more precise control of the heating temperature needed for the production, temperature error of only ± 10 ℃, thus improving the stability of product quality, while the timer switch can be set to four groups, with early pre- heating function, so that employees can work at any time to work.

Technical Data

• Standard Solder Bar Extrusion Machine Model No. VT-250T VT-350T VT-500T VT-600T VT-800T

Main cylinder working pressure(T)	250	350	500	600	800
Main cylinder working force(Mpa)	22	24	24	24	31.5
Billet size(mm)	70x180	85x180	90x200	90x200	90x250
Main motor power(kw)	7.5	11	11	11	22
General power(kw)	15	19	30	30	32
Machine dimension(mm)	4000x1500x1400	4200x1500x1400	5000x1600x1600	5000x1600x1600	5500x1800x1600
Output/10hours	1.0 ~ 1.2T	1.5 ~ 2.0T	3.0T	3.5 ~ 4.0T	/
Voltage(V)	380	380	380	380	380
Frequency(Hz)	50	50	50	50	50

 

 

Cutting & stamping machine

This is pneumatic type solder bar cutting and code stamping machine with the national patent office issued patent certificate, which supports to stamp the codes for the solder bar after extrusion from extruding machine. It can control measurement of length, precise control of the weight of solder bar , can automatically cut off and stamp manufacturer trademark on the solder bar. This machine overcomes the below difficulties : the consistency of weight of each bar, poor quality, easy to contain impurities, surface is easily oxidized and other defects, so that it can produce high-quality tin product as well as safe production.

The machine consists of main frame, straight positioning device, drive device, cutting & stamping device, length detection device and discharge device.

After extrusion, solder bar moves forward along the guide groove and goes into the solder bar cutting & stamping machine, when it reaches the pre-set length, the cutting device will cut off the solder bar, and the stamping mold will stamp on the solder bar simultaneously.

Features:
1. high production efficiency: capable of continuous automatic cutting and stamping to achieve a mechatronics.
2. good quality: smooth surface, no oxidation, no holes, end formation, the same length.
3. simple operation, can greatly reduce the labor intensity, safe and reliable.
4. The machine is compact and easy maintenance.
5. using pneumatic control, clean environment

Technical Data:

• Solder Bar Cutting & Stamping Machine Model No. VT-20M

General Power(KW)	1.1
Solder Bar Size(mm)	20x8.4x350                            (By Customer's Requirement)
Weight Control Accuracy(g)	±5
Max Solder Bar Thickness(mm)	9
Solder Bar Shape	Rectangle
Voltage(V)	380
Frequency(Hz)	50
Machine Weight(KG)	600
Machine Dimension(mm)	1100x880x1580