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150T bolt adjustable Tank Turning Rolls With Steel / Polyurethane Wheel Customized

Place of Origin: Zhejiang

Company Profile

Location: Wuxi, Jiangsu, China (Mainland)
Business Type: Manufacturer
Main Products: Pipe Welding Rotator, Conventional Welding Rotator, Self-aligned Welding Rotator

Product Detail

Model No.: HGK

Product Description

150T bolt adjustable Tank Turning Rolls With Steel / Polyurethane Wheel Customized

 

 

 

Quick Detail:

 

 

Conventional Rotators are built in capacities from 1T to 2000 tonnes. The frame is of robust fabricated construction and is machining on the top and underneath to ensure perfect alignment. Both the drive and the idler frames are provided with robust fabricated and machined wheel brackets which support the axles and bearings of the rollers. 

 

 

 

Description:

 

The equipment mainly consists of drive rotator, idler rotator and electrical control system etc. Drive rotator is made up of base, pedestal, rollers and drive device, idler rotator without drive device.
 
(1)pedestal and roller base are welded structure, all the strength of the weld seam according to requirements such as welding, heat treatment after welding were annealed to remove internal stress and effective prevention of welding deformation.
 
(2)Drive device located on the two roller beds of the droved rotator, Drive device are consist of 
 reducer and motor. The reducer adopts the special design gear and wheel reducer and which made by our company, with high transmission efficiency, large output moment. Drive unit droved by AC frequency conversion motor, and through reducer, thus drive the roller turning. The turning speed is VFD, and the speed can be adjusted in the range of  100-1000mm/min, and it can realize different welding requirement  of different size work piece. Both drive and idler rotator equipped with traveling unit, easy for operating,  and the idler unit with manual lock device, it can quick lock rotator on the rail. On the base of drive rotator  equipped with a set of traveling motor, and traveling consists by two bevel gear reducer and two 1.5 KW motor, gear and wheel couple, and the drive and idler rotator droved on the rail by bevel gear reducer and gear and rack couple, traveling smoothly and convenient operating.
 
(3)The rollers are all Polyurethane material and without metal. Roller center distance can be adjusted to realize different size workpiece. When adjusting, just move the position of symmetrical roller seat, then  fixed by bolts, easy and convenient, also with large anti-wallop strength.. 
 
(4)The equipment side of the idler rotator fitted with a mechanical gear wheel, gear wheel fixed in the holder with the rotating cylinder, while the rotation of power, to meet the welding requirements of  different size cylinder workpiece, to prevent the shifting of the workpiece in the welding process holder behind the installation of a locking device to prevent the roller frame roll.
 
(5)Electric control system mainly consists of electric control box and remote panel. There are inverter, relay, terminal etc in the control box. Power switch is mounted on the door of electric control box. The  alarm indication, alarm clear button on the panel of control box; the remote panel has roller forward, backward, stop button.
 

 

 

 

Applications:

 

 

This bolt adjustable welding rotator is produced according to MMBEI Standard ZBJ33003-1990. Self-design and manufacture combined the advantages of oversea competitors and requirements of domestic and overseas customers. It is suitable for automatic welding of circular seam cylinder, with advantages of practical, reliable, stable and easily operates etc. It is widely used in the range of job cutting, polishing, assemble etc.. It is one of ideal equipments of improve automaticity and efficiency.

 

 

 

Specifications:

 

 

If you do not see anything that matches your requirements please contact us to discuss your needs further.

 

Type

Max. load (kg)

suitable size of job (mm)

wheel Diameter and Width (mm)

Linear speed m/h)

Motor power (Kw)

Change
Speed way

PU wheel

Metal wheel

HGK 5

5000

Φ250-2300

Φ250×100

2×Φ240×20

6-60

2×0.37

Veriable frequency stepless driving
 

HGK10

10000

Φ320-2800

Φ300×120

2×Φ290×25

6-60

2×0.55

HGK20

20000

Φ500-3500

Φ350×120

2×Φ340×30

6-60

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