7.5KW Shelf Steel Roll Forming Machine Cr12 Cutter Blade With Servo Feeding

7.5KW Shelf Steel Roll Forming Machine Cr12 Cutter Blade With Servo Feeding

Main composition of the machine

The machinery line consists of 5.0 tons manual de-coiler, material flattening and straightening,servo feeding, hydraulic punching,material guiding, main roll  forming machine, hydraulic cutting system ,run-out table, control cabinet with PLC

Technical parameters

1. Matching material: GI

2  Thickness:0.4-0.8mm       

3. Main motor power: 7.5KW  

4. Forming speed: 8m/min(including punching and cutting)

5. hydraulic station power: 11 KW  

6. Quantity of stands:20 stands

7. Shaft Material and diameter: 75mm, material is 40cr 

8. Material Of The Stations: Guide rail style  

9. Tolerance: 3m+-1.5mm

10. Way Of Drive: 1.5 inch single chain             

11. Controlling system: PLC 

12. Total weight: about 12 Tons    

13. Voltage: 380V/ 3phase/ 50 Hz

14. Size of the machine: L*W*H 10m*2.0m*1.6m

      Size of the line: L*W*H 25m*2.5*1.6m

15. Material of forming rollers: 45# steel, coated with chromed treatment

16. Material of cutter blade: Cr 12Mov mould steel with quenched treatment 58-62

18.  The rollers surface is mirror polished.

19.  The punching mould material is Cr 12Mov.

Working Flow

5.0 tons hydraulic de-coiler –material straightening and flatting—servo feeding—hydraulic punching—material guiding—roll forming—hydraulic cutting—panels to the collecting platform— Finish

Cutting and the control cabinet

Cutting:

(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, 

      the main machine will automatically start. 

(2) Material of blade: GCR12with heat treatment 

(3) Length measuring: Automatic length measuring 

(4) Tolerance of length: +/- 1.5mm

Control Box:  Brand Panasonic

(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

(2) Automatic length measurement: 

(3) Automatic quantity measurement

(4) Computer used to control length & quantity. Machine will automatically cut to length 

      and stop when required quantity is achieved

(5) Length inaccuracy can be amended easily

(6). Control panel: Button-type switch and touch screen

(7) Unit of length: millimeter (switched on the control panel)