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GI Plate Steel Door Frame Roll Forming Line Work Power 12kw with 380V Voltage

Place of Origin: Zhejiang

Company Profile

Location: Wuxi, Jiangsu, China (Mainland)
Business Type: Manufacturer
Main Products: Steel Roll Forming Machine

Product Detail

Model No.: YX 80

Product Description

 

GI Plate Steel Door Frame Roll Forming Line Work Power 12kw with 380V Voltage

 

 

Specifications:

 

1. CE ISO 9001 
2. Accurate formed 
3. High efficiency 
4. Technical support

 

Production line components: 

  • 3 Tons Hydraulic Un-coiler         1 set 
  • Roll-Forming M/C                       1 set   
  • Saw cutter                                  1 set 
  • Product Rack (un-powered)       1 set   
  • PLC Control System                   1 set 

Composition:

 

The whole line is composed by decoiler, hydraulic punch press, feeding device, roll forming machine, straightening device, hydraulic cutting off, cold water recycling device, pneumatic and electric control system, etc.

 

Rack:

 

a. One piece construction, the roll forming device, straightening device, cutting off device is a whole unite. The rack receives heat treatment after welded, fine finished surface, which ensuring the intensity, rigidity, stability and accuracy of the machine.

b. All the components of the machine received necessary surface treatment according the actual working situation and environments, like electroplating, hardening, etc to ensure the enough rigidity and surface function of the components.

 

Transmission Device: 

 

1. Main motor (Jiangmen Jiangyan motor), Frequency control.

2. The driving rollers are driven by three sides belt, the passive rollers are driven by gears, with center distance a=75, reduction ratio i=30 worm gear case, gear mould m=5. Main side plate thickness: 30mm, deputy side plate thickness: 25mm. Finished by six sides grinding and boring holes treatments.

3. The material of main shaft is 40Cr, finished after heat treatment and refine grinded.

 

Hydraulic Cut Off device:

 

Hydraulic system:

the system has unloading protect function, the hydraulic components use Taiwan Dazheng brand.

 

Mould rack:  the mould plate closed height is 260mm, the adjustment range of the closed height is 20mm, the max. stroke of oil cylinder is 100mm.
guide track There is straight guide track under the mould rack (ABBA brand), the relocation of the mould rack replying the push of buffer pneumatic cylinder.
The cut off mould:

the botch of the production, equip with another cut off mould
 

 

 

Electric system:

 

 

a. Use frequency converter, centre auto control, use the fixed rule to adjust the length and automatic cut off. The air switch and contactor us Japan Fuji, reply use Japan Izumi, the button use French Schneider, other components use good quality imported production.

 

 

b. The whole line use centre control, the roll forming machine and hydraulic machine is combined moving. When the punched mould is cutting off, the roll forming machine is in low speed automatically, when the cut off is finished, it moves in high speed automatically. The hydraulic machine work separately.

 

 

c. The control panel is composed by human-machine interface, button, switch, emergency stop, etc. The mark is clear and the panel is easy to operate. Using multi positions operation, the main control panel is located in the middle of hydraulic machine and roll forming machine, equipped with hand controller, which make the operation more convenience.

 

 

d. Alarming function: stop when lacking material, count the numbers, stop when the production number is finished, alarming when transmission failure, emergency stop, mould stuck, position limited, etc.

 

 

e. The installation of electric components meets the requirements of legal. We supply reliable earth contacting device, the wire terminal blocks of electric box, contactors, switches are all installed with V shape guide slots. All the electric components have clear marks. In the electric cabinet, we use anti-flaming plastic slots to arrange the wires. The number of the wires is clear, the layout of the components is reasonable, the control panel is tidy, the marks are clear.

 

 

 our service:

 

1. Pre-sell service:


Act as the good adviser and assistant of clients enable them to get rich and generous returns on their investments .
1). Design and manufacture products according to client's profile darwing and special requirements  . 
2). Train technical personnel for clients .

 

2.Services during the sale : 


1). Pre-check and accept products ahead of delivery time . 
2). help clients to draft solving plans

 

3.After-sale services : 


Provide considerate services to minimize clients' worries . 
1).  Assist clients to prepare for the first constrcution scheme . 
2).  Train the first-line operators . 
3).  Examine the equipment . 
4). Take initiative to eliminate the troubles rapidly . 
5).  Provide perfect service . 
6).  Provide technical exchanging .

 

Packaging & Delivery:

 

Packaging Details:

 

      1. Tighten to container with steel wire rope and welded machine with container by angel iron 
      2. Main forming machine and un-coiler is naked(If you need we can also packed with water-proof plastic) 
      3. PLC contral system and motor pump are packed in wooden box with water proof paper coverage

 

Delivery Detail:

 

       Within 30 working day after we get 30% deposit

 

 

 

 

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