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Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position

Place of Origin: Zhejiang

Company Profile

Location: Beijing, China (Mainland)
Business Type: Manufacturer
Main Products: Industrial Boiler Manufacturing Equipment, Boiler Header Manufacturing Equipment, Drum Manufacturing Equipment

Product Description

 

Tube To Tube Sheet Automated MAG Welding Machine Horizontal / Vertical Position

 

 

Description:

 

 

Automatic welding procedures with high automation and welding efficiency.

Collector ring, integrating welding wire, compressed air and welding gas access, to realize infinite rotation without winding.

Through orientation tooling to realize automatic positioning function in torch, to compensate negative effect for tube tilting with below 3° angle.

Colored HMI touch screen with audio-visual and user-friendly interface. Welding parameters can be set by segments. 20 sets of welding specifications can be stored. Setting, invoking, modifying and saving on welding parameters via touch screen.

Pneumatic clamping, no need for manual support during working. One operator can operate several machines in the same time.

Compacted, convenience for operation and maintenance.

 

 

 

Applications:

 

 

Specialized for tube to tube sheet welding with orthogonal joints of convection tube bundle, smoke tube and air preheater tube box in boiler and pressure vessels industry, adopt MAG welding process, applicable to various materials such as carbon steel, stainless steel and so on.

 

 

 

Specifications:

 

 

Applicable Products Boiler convenction tube bundle, smoke tube and air preheater tube box, etc.
Applicable material Carbon steel, stainless steel, etc.
Tube-sheet connection type Tube projection, tube flush
Welding process MIG/MAG
Welding position Horizontal, vertical
Applicable tube diameter φ25mmφ89 mm(1-3.5in)
Applicable tube wall thickness 1.5mm6mm
Wire diameter φ1mm
Wire spool 20KG
Cooling type Air cooling
Shielding gas for welding ArCO
Weight 6KG(excluding cable)
Dimension(mm) 465×200×200

 

Competitive Advantage:

Take φ51mm tube as an example

Item Manual welding MAG welding
Time for welding (single joint) 70-140s 18-30s
Weld quantity (8h/person/day) 100-200 nos. 700-800 nos.
Work piece pre-processing Weld grinding Weld grinding
Postwelding cleaning Manual slag removal No need
Worker labor intensity High Low
Appearance quality Rough Good
Material Welding electrode Welding wire and shielding gas
1Kg deposition metal cost (RMB) as reference 15.453 14.2664
Machine advantage: ensure welding quality, increase welding efficiency significantly, no need to rely on workers' skill experience, 10% of welding consumable cost and 60% of labor cost can be saved annually.

 

 

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