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Two Poles Stator Powder Coating machinery systems With Powder Vibration Device

Place of Origin: Zhejiang

Company Profile

Location: Ningbo, Zhejiang, China (Mainland)
Business Type: Manufacturer
Main Products: Armature Winding Machine , Stator Winding Machine, Automatic Coil Winding Machine

Product Detail

Model No.: ND-XQTF-10

Product Description

Two Poles Stator Powder Coating machinery systems With Powder Vibration Device

 

 

Quick Detail:

1. Model No.: ND-XQTF-10
2. It is used for 2 poles commutator motor stator.
3. The machine has count function.
4. Working hours can be decied by customer.
5. Machine working ability 120~180pcs/h

Description:
This Coil Powder Coating Machine is used for stator coil powder coating insulation. The machine has count function. Working hours can be decied by customer. Machine working ability 120~180pcs/h
 
Design and produce principle

No

Name

Design parameter

Remark

1

Workpiece name

Motor stator coil

 

2

Workpiece material

Enameled wire

 

3

Workpiece Dimension

Stator lamination diameter<Φ95mm
stator lamination thickness(includecoil height)<100mm Max

 

4

Workpiece weight

<3 Kg Max/pc

 

5

Output

120~180pcs/h

This output means the machine working ability; 
it depends on the powder characteristic.

6

Working hours

 

Decide by customer


Working process:
(1) Load the coil (1pc) to the sling fitting and insert each wire head(heated) into the connection groove, compact inching cylinder.
(2) Turn on the switch (go up and down, heating, coating etc controlled by time relay to work automatically)
(3) After finish coating (the powder adhere to the stator coil and through melting and leveling  preliminary,  there's a little powder in the inside and outside of the stator lamination, but not melt, it can  clean completely by preliminary air blowing and subsequent cleaning). Take it down and transmit toanother person, clean the inside and outside of the stator with air blowing gun in the powder cleaning  entrance,   then put it on the shelf (prepared by customer) for natural cooling → put into oven together  for baking (prepared by customer, the bake requirement of the powder in the oven is the oven temperature  rise to the needed temperature for curing powder(this depend on the enameled wire heat- resisting temperature and powder curing requirement), keep hot insulation for over 40 minutes).
 

Machine composition:
(1) XQTF—10 Coil powder coating machine: 1set, including:
1.1 Machine mainframe 1set
Outline dimension:L1253×W1300(include powder cleaning room 500mm) xH2100mm
The room body manufactured by 1.2mm A3 cold rolled plate.
1.2 DC electrical heating device: 1set
Heating power(0~10KW, clearance working way)adjustable,it can set heating time.
1.3 Pneumatic rise and decline device 1 set
1.4 Fluidized bed coating device: 1set
All PVC plate manufacture, with detachable air chamber and micro-hole sheet.
1.5 .Powder vibration device 1set
1.6. First step pulse recycling in the back 1set, with 2pcs filter element and pulse auto back       flushingfunction, it can clean the powder in the filter element automatically without turning off the  machine, with 1 set powder-blowing gun.
1.7 The coating room doorway install photo-electricity protection(raster)device, this keep the user saver when operating.
1.8 The machine has count function.
(1) Powder secondary recycling machine(outline dimension L830×W830×H1700mm): 1 set
(2) Use 25 type pulse back flushing filter element way recycling machine, motor power 2.2KW.
 
Machine energy consumption index

No

Machine name

Quantity

Electrical(KW)

compressed air (m3/min)

1

Powder coating machine

1

10

0.3

2

Powder recycling machine

1

2.2

0.1

Total

 

8.2
(Average~KW)

0.4


Electric requirement:

(1). Electricity: 380V±10%, 50HZ. Electricity supply way: three phase four wire system.
(2). Compressed air: 0.6Mpa containing oil: ≤0.1ppm containing water: ≤ 1.3g/m3

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