Dc brushless motor Hub motor E-bike stator winding machine

WIND-HMW-2 Double station E-bike PMDC wheel motor winding Brushless hub motor stator winder muti coils winding machine wind the 15pcs parallel wires up to 0.51mm,  with 6,8,10,12,14,15 parallel wires for different voltage motor such as 24,36,48,62V

Advantages:

Could save 6% to 15% copper wire, around  7 mintues per 2pcs

Parameter:

Stator OD:40-265mm

Core length: 6-75mm

Slots Number: max 63

Max wires numbers winding at one time: 15 pieces

Time for stator winding: 54 slots, 11 pieces wire for one time winding, including loading/unloading, it takes 7 minutes for 2 pieces stator

Around 130pcs/ shift (8hours)

Configuration:

PLC: DELTA

Winding servo motor: MITSUBISHI

Indexing servo motor: MITSUBISHI

Wire arraying servo motor: MITSUBISHI

HMI: DELTA

Buttons: SCHNEIDER

The machine working for this E-bike motor manfaucuring plant with prodution 90% percent pass

Ask and Answer:

1.How the motor wheel  winding machine do the indexing: manually or automatically?

Automatically indexing by Mitsubishi servo motor

2. How the E-bike motor stator is fixed during winding process?

By pneumatic device

3. What range of diameters of copper wire can work your machine (minimum and maximum)?

What the muti coils winding machine had done is 0.51mm with 6,8,10,12,14,15 parallel wires

4. Which is the range of stacking lengths the winding machine can work?

Stator Stacking length 6 to 75mm

5. Is it possible to press and compact the wire copper during or after winding?

The winding heads protrude maximum 15mm from both sides of the stack.

The  Hub motor winding machine machine WIND-HMW only winding, no function to press and compact,

and as machine wind compactly, the winding heads protrude maximum 15mm from both sides of the stack

can be assured

6. Does the machine any limitation in the dimension of the width of the open slot

Yes, 2mm is absolutely OK to wind in our machine WIND-HWM

7. How many samples would you need to adjust the winding machine in your facilities?

Around 4pcs to 5pcs stator samples

8. What is the height of the machine on the work area of the operator?

Height 750mm

9. Have you manufactured any machine for a similar stator?

Yes, we had supplied 12pcs winding machine working in this E-bike motor manufacturer

10. How is the setting process to change the number of turns per coil?

Please set the number of turns parameter on touch screen

11. How is the stator fixed to the machine during the winding process? Is it possible to have different lengths

and different shapes of the motor wheel shaft

Stator is fixed on machine by penumatic device during winding,

If different shape of motor, toolings can be changed in 1hour
If only different stack lengths, adjustment is easy

Skype: motor.machinery