Fly ash AAC(Autoclaved Aerated Concrete) Block Production Line
| Min. Order: | 1 Set/Sets |
|---|---|
| Payment Terms: | L/C, T/T, WU |
| Supply Ability: | 100sets/year |
| Place of Origin: | Henan |
Company Profile
| Location: | Zhengzhou, Henan, China (Mainland) |
|---|---|
| Business Type: | Manufacturer, Trading Company |
| Main Products: | Hydraulic Brick Machines, Aac Production Lines, AAC Block Cutting Machine/AAC Block Machine Equipments Supplier |
Product Detail
| Model No.: | Fly ash AAC Block Production Line |
|---|---|
| Means of Transport: | Ocean, Land |
| Brand Name: | aac production line |
| Condition: | New |
| Place of Origin: | Henan, China (Mainland) |
| Brand Name: | DEYI |
| Method: | Autoclaved Aerated Concrete |
| Automatic: | Yes |
| Capacity: | 50,000-300,000CBM Per Year |
| Power: | 400kw-1,000kw |
| Certification: | ISO 9001:2000; SGS; CE |
| Warranty: | 1 year |
| After-sales Service Provided: | Engineers available to service machinery overseas. |
| Production Capacity: | 100sets/year |
| Packing: | 1. standard container or in bulk. 2. As per customers' requirements. |
| Delivery Date: | 60 days after receive deposite. |
Product Description
Fly ash AAC(Autoclaved Aerated Concrete) Block Production Line
Introduction
Autoclaved Aerated Concrete (AAC) Block, also called Light Block, used siliceous (fly ash, sand, slag) and calcareous (lime & cement) as the main raw materials, which through the process of batching, pouring, precuring, cutting, autoclaving, separating and packing to make into the final products. It is new type & environmental construction material and widely used for industry and civil building construction. AAC Block machine is the most mature technology of production and application in the worldwide nowadays.
Annual Capacity Analysis
Annual Capacity(300 days/year) | Power(Kw) | Daily Capacity(m3) | Cycle Time (hours) | Autoclaves(piece) Φ2m×31.5m |
50,000 | 400 | 166 | 10 | 2 |
100,000 | 500 | 333 | 10 | 4 |
150,000 | 630 | 500 | 10 | 6 |
200,000 | 720 | 666 | 10 | 8 |
300,000 | 1186 | 1000 | 10 | 6 (Φ2.85m×31.5m) |
The whole production line includes four big processes, like raw material preparation, mixing & pouring, static curing, cutting, and steam curing & packing.
1, Raw Material Preparation
(Equipments: Jaw crusher, Bucket elevator, Silo, Electronic Vibrating Feeder, Ball Mill, Mould, etc.)
Fly ash is conveyed into ball mill by electromagnetic vibrating feeder and belt, then sent to the pulp storage bins through fly ash pump. Lime is sent to jaw crusher to crush by electromagnetic vibrating feeder and belt, after crushed, were lifted into lime silo by bucket elevator and then grinded into fine lime by grinding ball mill conveyed by screw conveyor, material is conveyed into powder batching by screw conveyor.
2. Ingredients Mixing & Pouring
(Equipments: Screw conveyor, Silo, Aluminum mixer, Pouring machine, Control system, etc.)
Fly ash slurry will be measured by slurry electronic measurement in ingredients center. Lime, cement are sent by spiral feeder to measure. Then all the raw materials will be sent to pouring mixer machine by feeding equipment for high-speed mixing, All measurements are through PLC automatic centralized control to assure accuracy and continuity of measurement. After a few minutes, then the arm of casting machine starts pouring material to molds.
3. Static Curing & Cutting Section
(Equipments: Static stop maintenance room)
After pouring, mold should be sent to static stop maintenance room for preliminary condensation, the temperature should be 50 to 70℃ for 1.5-2 hours. (According to the geographical advantages, the process can be discharged).
(Equipments: aac block cutting machine, air compressor, Recycling mixer)
After pouring and foam, green body should static stop to certain degree of hardness (about 1 hour), then cutting, before cutting, the green body will be through the flip cutting machine to turn 90 degrees, first vertically cutting, and then horizontally cutting.
4. Coding and Autoclaving(equipment: steaming larry, winch, autoclaves, boiler, etc.)
Finished grouping steaming larry will be sent to autoclaves by the slowly winch, after 8-10 hours block in autoclaves, the finished blocks will be pulled out at the end of the autoclave. A semi-finished crane hoist will send the blocks with side panel to conveying groove, then the blocks would be sent to wooden pallets in the packing line by a finished crane hoist. The worker or automatic packing machine will pack the blocks, then they will be put together in the finished goods yard. The empty side panel return and go on its cycle after cleaning.
Autoclaved Aerated Concrete fly ash (AAC) block plant is widely used in industrial and civil construction over 60 years, as building material with the most mature technology of production and application with many advantages, such as lightweight, high intensity, heat preservation, sound insulation,etc.
Zhengzhou DEYI Heavy Machinery Co., Ltd supplies standardized plants as well as customized plants to produce AAC blocks and panels, we offers annual capacity varies from 50,000 m3 to 400,000 m3 fly ash aac block production line, item consultation, layout drawing, installation guide, technology process etc. If you need more detail, please contact us.
