Professional Manufacturing Calcining Cement Clinker Rotary Kiln

Rotary kiln application

Rotary Kilns are commonly used for heat processing of minerals and aggregates such as lime, cement, and iron ore. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. In most rotary kilns, the challenge with temperature process control is that the temperature sensor must view through flames or heavy smoke and dust. Consequently, when selecting a sensor, the design, wavelength, and alignment are all important considerations.

structure Features of Rotary Kiln:

The kiln shell is made of rolled steel plates; its structure is optimized by computer software, and features" longitudinal flexible and transverse rigid", which improved the loading of supporting device and stability of refractory lining,

The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability. 3.The special high-started torque motor for cement industry rotary kiln is applied for driving system. The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so that reliability and longer service life of sealing are achieved

Rotary Kiln Features:

1. Support device: advanced shaft structure, automatic temperature measuring device and electrical heating,.

2. Catch wheel: including two kinds mechanical wheel and hydraulic pressure

3. Gears:  single or double. Control the rotating speed by buncher, DE machine and frequency variable motor. Be reliable, energy-saving, and efficient.

4. Cylinder tyre bolster: lower bolster has three types: fixed, zoom and floating. The structure is simple, replacement is convenient and won't hurt cylinder.

5. Sealing equipment: there are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, and graphite block sealing and combination for above. 

6. Kiln head hood:  including stationary type and flexible type. 

Rotary kiln information

Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcimine.

Rotary kiln is used for calcimine of high aluminum vandal ochre in refractory material industry, calcimine of calotte and aluminum hydroxide in aluminum manufacturer, claiming of chrome sand ore and chrome powder ore in chemical plant.

Main technical parameters

Company profile

Henan Kuangyan Heavy Machinery Co., Ltd. is specialized in heavy equipment like various crushers, magnetic separators, mining machines, bricks and blocks machines, cement production line, AAC block line, etc., which is located in the middle of China. Our competitive price, high quality products and excellent after-sales service had gain us good reputation in this field.

Our company is headquartered in Zhengzhou Country's High-tech Industrial Development Zone, which consists of three branches, a research and development department. Since the establishment of the company, always adopt advanced modern management system, and focused on innovation, has brought together a number of scientific and technological elite, the company employees is more than 500people now, with 20 senior engineers, and more than 100 midding technicians. The company has long-term cooperation with domestic scientific research units, has introduced advanced technology, technics and testing system at home and abroad.

Our service:

1. Pre-sales services:

   1) Select proper equipment model; 

   2) Design and manufacture products according to clients' special requirement;

   3) Arrange for visiting our factory, assist them to handle relative procedure, such as visa.

2. Services during the sale: 

   1) Make sure goods prepared within delivery time;

   2) Pre-check and accept products ahead of delivery;

   3) Prepare documents required to help customer pass customs clearance;

   4) Help clients to make Project evaluation and feasibility analysis and draft solving plans.

3. After-sales services:

   1) Assist clients to prepare for the first construction scheme; 

   2) Install, debug and examine the equipment; 

   3) Train technical personnel the first-line operators;

   4) Provide technical exchanging;

   5) Offer spare parts at a best price for long term.

Note: Responsible for handling other required matters conforming the state regulations