high/medium/low speed steel drum production line

 1. Decoiler & Hydraulic Supporter

Short introduction: Cantilever uncoiler, controlled by PLC

Main technics:

a) Uncoiling width: 916-1320mm

b) Plate thickness: 0.6-1.2mm

c) Motor power: 5.0KW

d) Uncoiler capacity: 10t

e) Inside diameter: ￠470-520mm, Outside diameter: ≤￠1200

f) Machine size: 3900x1500x1940(mm), Total weight: 5T

2. Hydraulic Up-coiler  Device

Short introduction: Mainly 2 parts.

a) Up-Coiling Support Platform is for storing steel coil and facillitate Material Feed Trolley for delivering material.

b) Material Feed Trolley is used for carry steel coil.. It is operated with hydraulic system to push cylinder for reciprocating linear movement and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to assure the fixing.

3. Flattening&Rectifying Deviation Device

Short introduction: 7 rollers working, servo automatic sizing, worm and gear adjust the leveled plate thickness.

Function: The clearances of up and down rollers can be adjusted by the upper hand-wheel while figure can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.

Main technics:

a) Plate width: 916-1320(mm)

b) Plate thickness:0.6-1.2(mm)

4.  Cutting Machine

Function: Cut the leveled steel plate into drum body.

Main technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c) Motor power: 3.0KW

d)Cutting ability:≤20 times/min

e) Machine size: 1800x950x1500(mm), Total weight: 3T

5.   Top & Bottom Cover Mould

Short introduction:Equipped with two sets of 160T pressing machines

Function: Punching the bottom cover

Main technics:

a)Motor power:18.5KW

b)Working ability:5-26 pcs/min

c)Machine size:2185x1420x3070(mm),Total weight: 14.5T

6.   Drum Injection Mould

Short introduction: Equipped with one set of 63T pressing machine

Double punching mould: punch oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Double locking mould: lock oil filler and breathable mouth of the bottom cover.

Machine size: 710x480x300(mm)

Total weight: 0.5T

Main technics:

a)Motor power: 11KW

b)Machine size :1800x1232x2550(mm)

c)Total weight: 5.5T

9.  Pre-curling& Gluing Machine

Short introduction: Pre-coiling machine for the bottom cover, cylinder push the cam to work, automatic glue- spaying system.It has advantages of safety,stablity, smooth edging.

Main technics:

a)Machine size:1600x1400x1350(mm)

b)Total weight: 4.5T

10. Circle-rolling Machine

Short introduction:3 rollers working.

Main technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:0.6-1.2(mm)

c)Circle diameter:≤570mm

d)Motor power:1.5KW

e)Machine size:2200x750x1300(mm),Total weight: 1.5T

11.  Spot Welding Machine

Main technics:

a)Welding Machine capacity:75KVA

b)Plate thickness: ≤1.5mm

c)Drum height: ≤1000mm

d)Working speed:3 pcs/min

12. Seaming Machine

Main technics:

                                a)Welding Machine capacity:150KVA

                                b)Plate thickness: ≤1.5mm

                                c)Drum height: ≤1000mm

                                 d)Working speed:3 pcs/min

13. Edging Machine

Short introduction : Controlled by hydraulic

Main technics:

a)Edging height :18.5mm

b)Drum height:894-905mm

c)Motor Power:7.5KW

d)Pressing capacity:8Mpa

e)Machine size:2100x600x800(mm).Total weight:2T

14. Beading Machine

Short introduction:controlled by PLC,hydraulic drive

Main technics:

                      a)Beading height:≤14mm

                      b)Drum height:894-905(mm)

                      c)Hydraulic system pressure:8Mpa

                      d)Air pressure:0.1Mpa

                      e)Machine size:3700x700x1600(mm),Total weight: 5T

15. Edging&beading Machine

Short introduction:controlled by PLC,hydraulic drive

Main technics:

                      a)Beading height:≤14mm

b)Edging height :18.5mm

                       c)Drum height:894-905(mm)

16.  Corrugation (W rib) Machine

Short introduction:controlled by PLC,hydraulic drive

    Main technics:

                  a)Corrugating height:≤3mm

                  b)W rib height:≤9mm

                  c)Drum height:884-895(mm)

                  d)W rib space:280mm

                  e)Motor power:11KW

                  f)Machine size:4500x650x2100(mm),Total weight: 7T

17.  Mechanical Edge –curling Machine

Short introduction: controlled by PLC,hydraulic drive,7 layers edge curling.

Main technics:

                      a)Drum height:886-897(mm)

                      b)Motor power:45KW

                      c)Machine size:4800x1300x2200(mm),Total weight: 13T

18.  Hydraulic Edge –curling Machine

Short introduction: controlled by PLC,hydraulic drive,7 layers edge curling.

Main technics:

                      a)Drum height:886-897(mm)

                      b)Motor power:45KW

                      c)Machine size:4800x1300x2200(mm),Total weight: 13T

18   Leakage Checking Machine

Short introduction:Manual/automatic control,pneuma lock.

Main technics:

                      a)Checking drum diameter:560-570(mm)

                      b)Drum height:886-897(mm)

                      c)Pressure:0.03Mpa

                      d) Machine size:2530x700x1100(mm),Total weight: 2T

20. Degreasing & Phosphorization Room

Short introduction: This part is used to transport the drums,controlled by PLC, adopts spraying                                          device to automatic clean the coil, phosphorize and washing the grease on the drums.                                          The conveyor device adopts superior steel, inwalls are made of  1mm steel plate.

Main technics:

                      a)Machine size:36000x2110x2060(mm)

                      b)Total weight: 30T

21. Washing & Drying Room

Short introduction:Drying the water on the surface of the drum, controlled by PLC.The whole machine adopts fuel  heating devices.Fan is installed on the top of the room, so that hot and cycling wind can be                                            produced to speed up the drying.

             Main technics:

a) Motor power:25KW

b) Machine size:20000x1920x3600(mm)

c) Total weight: 25T

22. Painting Room(double colors)

            Function:  The conveyor device is controlled by PLC, rotating table make the drums closely,

                             painting system paint the drums in & outside with the spray gun. One color or

                             various can be alternative. Mode of water-curtain spraying dispels spraying

                             smoke.Nozzle adopts Nordson Brand, Painting equipment is made of Chang Jiang.

            Main technics:

a) Motor power: 55KW

b) Machine size: 7400x4990x3600(mm)

c) Total weight: 15T

23. Drying Line after Paintting

Function: The conveyor device is controlled by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Fan is installed on the top of the room, so that dry the paint.

Main technics:

a) Motor power: 35KW

b) Machine size: 36000x2100x4300(mm)

c) Total weight: 30T

24. Air Cooling Equipment

Function: Degrease the temperature of finished drum on the surface, after painting & Drying Room.

              Main technics:

                                   a) Motor power: 15KW

                                   b) Machine size:5000x2100x4300(mm)

                                   c) Total weight: 3T