5" Rupture Disk (RD ) Safety Circulating Valve

DST Tools 5"Rupture Disk (RD )Safety Circulating Valve

Size:5"

Standard:NACE MR0175

Product model:RD Safety Circulating Valve

Working pressure:10000psi ~ 15000psi

Package :wood case or steel carton

Service: H2S, CO2

Working condition: High pressure high temperature(HPHT)

Condition: New
Application: oil well testing

1. Briefly Introduce

The rupture disk (RD) safety circulating valve functions as both a safety valve and circulating valve. The tool functions as a safety valve when the annulus pressure reaches a predetermined value. At that pressure, the valve isolates the workstring below the tool and establishes communication between the annulus and the workstring above the tool. This tool converts into a circulating valve when the ball valve

section is removed.

2.Features and Benefits

The tool is composed of three major sections:

• The power section consists of a power mandrel case and rupture disk that is available for a wide range of pressure applications. The rupture disk bursts at a predetermined pressure, allowing annulus pressure to be applied to a differential area on the power mandrel. The power mandrel moves down, first pushing the ball valve closed, and then opening a set of circulating ports.

• The circulating section consists of a set of ports that are initially sealed by the power mandrel. When the rupture disk bursts, the power mandrel moves down, exposing the ports that allow communication between the annulus and workstring.

• The safety valve consists of a ball valve, operating pins, and collet fingers. As the power mandrel moves down, the operating arms close the ball valve. The collet fingers expand, allowing the power mandrel to continue traveling down to open the circulating ports.

3.Operation

Before the RD safety circulating valve is used, the operating pressure is calculated for selecting the proper rupture disk pressure rating. Required information includes mud weight, testing depth, bottomhole temperature, and maximumannulus pressure. When the rupture disk safety circulating valve is run with an annulus pressure-operated valve, the safety valve operating pressure should be kept 1,000 psi above the operating pressure of the tester valve.

4.Specifications:

1. Halliburton type, all could change with Halliburton parts.
2. All equipments are produced according to API standard NACE MRO175-2002

Below are specfor you reference:

5. draft for your reference.

6.Company introduction

Xi'an Kingwell Oilfield Machinery Co.,Ltd is a professional supplier for oilfield products according to the API standard.

Our products have exported to USA, Canada, Egypt, India and UEA, etc with 40 FCL containers per month. Now, with high quality and short supply and good service, our products have got good reputation home and abroad .

Here we got some prise as follows.

7.Design & Development

Kingwell has an ongoing relationship with Xi'an Petroleum University and built up long term cooperation with China Aerospace Group for more than 10 years. Design Department is familiar with CAD and Pro-E facilities and has on rolls qualified & experienced engineers. Now, they are engaged in development of new products as required in the market place. Kingwell' products are validated in-house in a Test Well, a Sub-surface Type Test Facility with simulated well conditions up to 15000 psi Differential pressure , 400°F and Max 450°F.

8.Quality Systems

A well-established Quality System from Materials receipt to Products delivery ensures consistent quality at all levels of the activity. QMS Procedures & Measurements are tailored to establish high standards of Quality Assurance in the Operations. The Company maintains the 100% Traceability records as per API requirements &NACE MR 0175-2002 Standards and complies with all the legal, statutory and regulatory requirements.

1\Quality control of the raw material:

1)The selection of the raw material supplier:our raw materials mainly include alloy structural steel, stainless steel, non-ferrous metal alloy and high nickel alloy, etc, in the selection of the raw material suppliers, we would do the comprehensive assessment of the supplier strictly according to technical requirements .Most of our suppliers are the leading enterprises of the steel production in China and the special alloy are usually purchased from abroad to ensure a higher mechanical properties.

2) The acceptance & Inspection of the raw material:

Ultrasonic flaw detection for every piece of the steel.

Chemical composition analysis for every piece of the steel.

Mechanical performance test for every piece of the steel..

2\Quality control of the seals:

1) O Rings: 100% visual and dimensional inspection for every piece of the O-rings, 15% spot check for the size and hardness test of the o rings. As for the sealing and heat resistance properties of the o rings, we designed a special test device which is equipped with heating insulation equipment that can simulate the down hole temperature and pressure. At present, our fluorine can keep a good performance in the condition of 210 ℃, and 105 Mpa work pressure (maximum pressure ever reached 146).

2) Back-up ring: 100% visual and dimensional inspection for every piece of the back-up ring, as for the test of the sealing and heat resistance, we design and manufacture the special test device, equipped with heating insulation equipment to stimulate the down hole temperature and pressure for acceptance. At present, our company's high pressure back-up seal can keep good sealing performance and deformed a little in the condition of 210 ℃, and 105Mpa work pressure (maximum pressure ever reached 146). It can be used for many times.

3. Quality control of the spring: Apart from the conventional test of the raw material and size of the different springs that used in the tools, we specially designed a test device that equipped with heating preservation equipment to stimulate the down hole temperature and condition to test the spring performance.

4. Quality control of the spare parts processing:

1) Spare parts processing control:In strict accordance with the process and traceability requirements, a test, mark and record of dimension, geometric tolerance and for every piece and every procedure will be conduct.

2) Heat treatment quality control: We have two high temperature heat treatment furnaces that are mainly used for stainless steel and other special material heat treatment. For other materials, we entrust Baoji Petroleum Machinery Company Heat Treatment Plant to do the heat treatment.For the inspection of the heat treatment, we are equipped with the special inspection machine such as gantry hardness tester, digital universal tensile tester etc.

5. Quality control of the tool assembly and testing process

1) Test equipment: in addition to the conventional hydraulic test pump, tensile testing machine, we also have a pressure sensor and data acquisition system which can accurate and clear record each step of the test.

2) Technical documents: We have a test acceptance list for every tool test that clearly guides the each step of the test.

3) Assembly test: A special inspector will supervise the whole assembly process.

The following is the picture of Product Processing

9.Product delivery

Payment:TT/LC:30% advance payment.70%before shipment

Warranty: Warranty period is 1 year after installation.

Origin: China

Minimum order: 1 set

Packaging: wood case or steel carton

Delivery Date: within 1-2 month(s) after receiving prepayment

Logo: KW, we can produce according to customer requirements.

Technical Documents: We can provide technical documents according to your requirements.

Additional service: Customers are served to test our products in our factory upon request.

10.The followings are some pictures about product packaging

11.Service

Kindly let me know if you have any interest or enquiry about our products. You are also always welcomed to come to our factory for a visit at your convenient time.

We will offer you a good price and show you our best service.