Input Details | Roll forming machine |
Raw material | GI & PPGI semi hard - YS 280 to 550mpa |
Thickness | 1.2 to 2.5mm |
Strip/Coil Width | 220 - 840mm |
Coil weight | 5000 Kg |
Coil inside diameter | 508m |
Coil outside diemeter | 1200mm |
Output Details | |
Number of sizes/Profiles | One |
Width Range | 100X50 to 600X100mm |
Length Range | Any length |
Length tolerance | ± 2.0 mm |
Dimensional tolerance | ±0.2 mm |
Technical Details | |
Line speed | 3-5m/min [1] |
Power consumption | 13 Kw |
Floor area required | 18m x 2 m x 1.5m (Includingstacker) |
Approx. weight (Total weight) | 8 tons |
Line flow direction | Left to right |
Color | FD Gloss BlackBS 00 E 53 & |
Forming section | |
Profiles | As per drawing attach files |
Feeding roll | One set, hard chrome plated. |
No. of stages | 20 stages. On each layer |
Roll material | S45C heat treated. |
Roll surface | 40 micron hard chrome plated |
Roll hardness | 50 to 55 HRC |
Rolls up & down | Screw with wheel handle. |
Roll change | change |
Shaft diameter | 70mm |
Shaft material | S45C heat treated. |
Shaft hardness | 40 HRC |
Bearing type | Roller bearing |
Bearing make | NTN Japan |
Main drive | Hydraulic turbine. |
Drive to rolls | Chain and sprocket |
Turbine Make | Yuken Japan |
Main body | Platform made of steel and welded. |
Hydraulic system | |
Pump output pressure | 120Kg/cm2 |
Pump output volume | 360 lpm |
Pump make | Yuken Japan |
Valves Make | Yuken Japan |
Seals Make | Yuken Japan |
Motor Make | Siemens Germany. |
Motor Power | 7.5 Kw |
Cylinder Make | Components from Yuken Japan. Self assembled. |
Tank Make | Self |
Tank Capacity | 300 Litre |
Electrical Equipments | |
Control System (PLC) model | S7-200 CPU 224 |
PLC Make | Siemens Germany. |
Encoder model | 1000PPR |
Encoder make | KUBLER |
Electric components | TELEMECHANIQUE, IDEC, OMRON, |
HMI Model | OP77A |
HMI make | Siemens Germany. |