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Cut to length machines 3X2000

20000.0~60000.0 USD
Min. Order: 1 Set/Sets
Trade Term: FOB
Payment Terms: L/C, D/P, D/A, T/T, WU
Supply Ability: 50sets per year
Place of Origin: Jiangsu

Company Profile

Location: Nantong, Jiangsu, China (Mainland)
Business Type: Manufacturer, Trading Company
Main Products: Profile Pipe Bending Machine, Decoiling And Slitting Line For Metal Sheet, Plate Veneer Reeling Machine, Sheet Uncoiling And Leveling Production Line, Six High Plate Straightening Machine

Product Detail

Model No.: CTL 0.3-3MM
Means of Transport: Ocean
Brand Name: Atlantic
Machinery & Industrial Supplies: Coil thickness of raw materials
Discharging platform: Electronic control system
Hydraulic and pneumatic systems: Raw materials Material
Production Capacity: 50sets per year
Packing: china stands
Delivery Date: 100DAYS
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Product Description

 Cut to Length Line Technical Data & Configuration
(CTL 3~12mm×2000mm)
Reference No.
Atlantic-CTL02
Date
July 30, 2013
Contact
Dayongxu(Mr)
Valid Date
30 days
Email
The machine can high- precision straighten and cut the plate into required length. The whole line is fully automatic, and controlled by PLC system; the efficiency and precision is high, and the operation is convenient and easy.
I.  APPLIED MATERIAL PARAMETER:
² Suitable material: Hot/Cold rolled coil, etc.
² Material performance: δs=350, δb=650
² Coil Thickness: 3-12 mm
² Coil Width: 2000mm (max.)
² Inner  Diameter:  three  steps  with  hydraulic  expansion,  Ф508mm,
Ф610mm, Ф760mm, optional sleeves for other spec
² Outer Diameter: Ф800--Ф2100mm

² Capacity: 35000kg (max.)
II. WORK FLOW
Feeding trolley---- Decoiling---- 4-roll feeding---- centering ---- roll leveling---   tailing   collecting---   high-precision   cutting---      product auto-stacking
III. MAIN TECHNICAL DATA
² Work Speed: 0-20M/min
² Cutting Length: 100012000mm
² Max. stacking capacity: 15 tons
² Max. stacking height: 350mm
² Lineal Precision: ±0.5mm(L=2000mm)
² Diagonal Precision: ±2mm(L=2000mm)
² Leveling Precision: ±1mm/
² Total Power: about 350KW
² Dimension: about 45M×10M(L×W)
² Total weight: about 150 tons
² Power supply: AC380V±10%, 50Hz
² Operator: 2-4 workers
² Working environment: Temperature 5-40℃

Humidity 20-80% Altitude 2000m
IV. PRODUCTION LINE CONFIGURATION
² Feeding trolley………………………………………..……….1 set
² Decoiler………………………..................................................1 set
² Guiding device…………………………………………….…..1 set
² 4-roll feeding………….………………………………....….....1 set
² Calibrating and centering unit…...………………………….....1 set
² 11-roller high-precision leveller………………………….…….1 set
² Encoder & tailing feeder……………………………………….1 set
² Shear………...……………………………………………….....1 set
² Product auto-stacker……….…….....................................……..1 set
² Hydraulic station……………………………………………..…1 set
² Electric control system……………………………….…………1 set
V.  CONFIGURATION SPECIFICATIONS
ALL BELOW PHOTOS ARE ONLY FOR REFERENCE.
² Feeding trolley
Component
Spec
Quantity
Note
Base
4-wheel welding
structure
1
Wheel dia. 200mm,chain drive
Moving speed: 5m/min
Motor power
AC 3kW
1
Needle wheel cycloid reducer

Lifting cylinder
Φ200×700mm
1
Moving distance
4000mm
Capacity
35000kg
Function: transport the coil to the decoiler
² Dual cone decoiler with guiding device
Components: base frame, block plate, main shaft, decoiling mandril, hydraulic cylinder, motor and transmission, reducer, lead head, shovel head, etc.

Peeler cylinder
Φ80×600mm
Φ160×400mm
1
2
Moving distance 600mm
Lifting distance 400mm
Motor
AC 6 kw
1
Reducer
JZQ400
1
Function: fix the coil by hydraulic expanding; decoil and lead the coil by motor power.
² 4-roll feeding
Components: roller base, pinch roll, hydraulic cylinder, motor and transmission unit, etc.

Hydraulic cylinder
Φ125×150mm
1
For pinch roll lifting
Hydraulic cylinder
Φ150×150mm
1
For moveable roll lifting
Function: feed in the coil and straighten the plate.
² Calibrating and centering unit
Components: base frame, guiding vertical roll, roll table, hand wheel, cylinder, etc.
Component
Spec
Quantity
Note
Roll
Φ100×2600mm
3
Center distance 600mm
Guiding vertical roll
Φ300×300mm
4
Vertical roll material
40Cr
Quenching HRC50-55°
Cylinder
Φ100,Φ55×600mm
2
Function: rectify the plate center; prevent the coil off roll table.

² 11-roll high-precision flattener
Components: base frame, roller base, leveling roller, transmission unit, DC motor, etc.
Component
Spec
Quantity
Note
Leveling speed
≤20m/min
Leveling roll
Φ250×2600mm
11
40Cr, HRC 54-55°
Roll center distance
310mm
Back up support roll
Φ250×300mm
Support and press the coil
Support roll material
45#
Plate chrome HRC48°
DC motor
160KW/1000r
For leveling roll drive
Reducer
ZL=115
Gear box transmission
Function: high-precision straighten the coil sheet

Nan Tong Atlantic machinery company.
² Encoder measuring machine
Component
Spec
Qantity
Note
Frame
2600×800mm
1
Welding structure
Air cylinder
Φ100×120mm
1
Measuring roll
Φ127×300mm
1
Material 40Cr
Support roll
Φ150×350mm
1
Material 40Cr
Encoder
1
Function: measuring the steel sheet length

² Tailing feeder
Components:  base,  feeding  roller,  hydraulic  cylinder,  motor  and transmission, etc.
Component
Spec
Quantity
Note
Feeding roll
Φ200×2600mm
Feeding roll material
40Cr
Quenching HRC52-55°
Motor power
5.5KW
1
Needle wheel cycloid motor
Function: feeding and collecting the tailing

² Shear: Adopt hydraulic strobe cutter with high precision and high
efficiency
Spec
QC12Y-16×2500
Cutting speed
6-8 times/min
Motor power
45KW

² Auto-stacker
High speed pinch roll thrower machine
Component
Spec
Quantity
Note
Table
2000×2600mm
Feeding rolls
Φ200×2600mm
2
Forwarding rolls
Φ80×2600mm
Motor
3KW
Roll distance
300mm
Forwarding power
BWED14-35-7.5KW
Needle wheel cycloid motor
Pneumatic square away table
Component
Spec
Quantity
Note
Table
2500×12000mm
Power
Φ160×200mm
Air cylinder
Stacking
Φ160×200mm
4
Φ200×200mm
1
Product stacking trolley
Components: base frame, moving wheel and table, motor, etc.
Component
Spec
Quantity
Product table
2000×12000mm
1
Lifting capacity
≤15000Kg
Stacking height
350mm
Moving speed
8m/min
Motor power
4KW
1
Base frame
Welding structure

Function: rank and stack the products automatically controlled by baffle and electricity equipments. Put the products orderly and regularly.
² Hydraulic station
Pressure
16Mpa
Flux
40L/min
Capacity
450L
AC Motor
11KW
Function: provide hydraulic power for the whole line, the components use China famous products.
² Electric control system: control the motors, hydraulic system, and the whole machine's work as cutting length, quantity, etc.
Components: electric control cabinet, operation cabinet, PLC control system.

VI. SALES CONDITIONS
1.  Total Price: FOB Shanghai $328,800USD
2.  Payment: T/T 30% down payment, the balance to be paid by T/T
before delivery
3.  Delivery Time: 160 days after receipt down payment
4. Reference document (in English): layout, circuit diagram and operation manual
5. Installation: technicians can be dispatched to buyer's factory for installation, testing and operator training at site, but the fee should be discussed separately
6.  Operation training: Buyer's operator training in our factory is free
7.  Warranty: one year after test running
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