product name :
Train wheels part
Gate rod | Solder side | String only | Weight(kg) | Weight(kg) | Production rate(%) | Wax acceptance criteria The wax pattern is smooth, wax shavings, wax point, missing flesh from the skin and other phenomena. . |
Model | Weight(Kg) |
300 | 18.7 | 1 | 1 | 67 | 48.3 | 72 |
Melting and pouring | Formwork roasting: formwork roasting through operation when gently to prevent the falling sand. |
Melting: the ingredients is accurate, the deslagging clean, to ensure the deoxidation of liquid steel is good. Melting temperature(℃):1600-1640 |
Casting: a steel cleaning furnace surface is clean, no sand and other debris. Pouring temperature(℃):1560-1600 |
Note: after the pouring of the product must wait for gate Cup solidification can be grilled sand and cup must be gate placed upward from the sand pit. |
Sand | The civilized sand: Do not knock the casting surface. |
Note: heat treatment before casting the hole can not have sand |
Finish | Gate I root 0 mm Shot blasting equipment: Belt Type Shot Blasting Machine Steel shot granularity 0.5mm -0.8mm |
Repair welding: Allow Note: similar to the same material electrode welding repair (before heat treatment) |
Chemical composition | C | Si | Mn | S | P | Mo | Cr | Carbon equivalent |
% | 0.15-0.25 | 0.20-0.40 | 0.30-0.60 | ≤0.05 | ≤0.04 |
Test:
1. Appearance routine inspection 100%.
2. Key size of each batch inspection.
3. Chemical ingredients. Mechanical tests.
4. The process discipline inspection.