Fully Automatic bathroom roll rewinding line
| Place of Origin: | Guangdong |
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Company Profile
| Location: | China (Mainland) |
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| Business Type: | Manufacturer |
Product Detail
| Model No.: | AR-L 200 |
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Product Description
This fully automatic rewinder line consist of a rewinding unit, accumulating unit, automatic transfer unit, and an automatic log saw, which are all synchronized through advanced operating system. Throughout the line we have installed web tension controllers, abnormality sensors, emergency and safety stops, and a synchronized frequency conversion driver to ensure flawless production.
The process starts by loading the specified number of jumbo rolls using automatic pneumatic loading system into their respective positions. Then they are threaded through the machine with jogging buttons through the various stages until reaching the starting position on the premade core.Then with a push of a button the production cycle begins.
This cycle starts by winding the web of tissue onto its core and driving them into trimming and tail sealing. Thereafter the finished log is ejected into the accumulator which stores any specified number of logs, and automatically feeds them in pairs of two into the in feed conveyor of the Log Saw. With advanced cutting and blade sharpening system, this automatic log saw cuts the two logs into the desired final roll width in a precise and electronically controlled manner. They come out of the log saw by two exit conveyors for further packing according to customer marketing needs
Basic Specifications:
A wide range of options are available upon request, such as: Special embossing units, edge embossing units, special power requirement,1-3 unwinding units, coreless rewinding system, printingunit, and variable raw material widths
Note: Detailed specifications will be provided upon client request.
The process starts by loading the specified number of jumbo rolls using automatic pneumatic loading system into their respective positions. Then they are threaded through the machine with jogging buttons through the various stages until reaching the starting position on the premade core.Then with a push of a button the production cycle begins.
This cycle starts by winding the web of tissue onto its core and driving them into trimming and tail sealing. Thereafter the finished log is ejected into the accumulator which stores any specified number of logs, and automatically feeds them in pairs of two into the in feed conveyor of the Log Saw. With advanced cutting and blade sharpening system, this automatic log saw cuts the two logs into the desired final roll width in a precise and electronically controlled manner. They come out of the log saw by two exit conveyors for further packing according to customer marketing needs
Basic Specifications:
The Rewinder, Accumulator, and Log Saw can be built to desired raw material jumbo roll width, core, and outside diameter. Standard widths are: 1750, 2150, and 2750 mm. Core diameter: 3 inches (7.62 mm), and outside diameter up to 1500 mm. Furthermore this machine is combatable to run 1-3 ply jumbo rolls.
Rewinder | |
Finished roll outside diameter | 90-135 mm (Tightness adjustable) |
Finished roll core diameter | 38-50 mm |
Perforation length | 90-140 mm (To be specified by client) |
Speed | Up to 200 m/min variable by frequency convertor |
Raw material jumbo roll loading | Automatic by specialpneumatic air pistons system |
PLC, HMI, and variable frequency convertor | We use world renowned Mitsubishior Siemens brands |
Standard Power Requirement* | 3 Phase, 380 volts, 50 Hz. Neutral plus good earth. |
Power** | 5.5-15 KW |
Compressed air requirement*,** | 3 HP with minimum capacity of 5-8 kg/cm2 |
Accumulator | |
Storage capacity | Up to 100 logs |
Speed | Up to 25 logs/minute |
Standard Power Requirement* | 3 Phase, 380 volts, 50 Hz. Neutral plus good earth. |
Power* | 2.2 KW |
Log Saw | |
Speed | Up to 160 cuts/minute |
Lines | 2 Lines |
Clamp size | 90-135 mm |
Standard Power supply Requirement* | 3 Phase, 380 volts, 50 Hz. Neutral plus good earth. |
Compressed air requirement* | 3 HP with minimum capacity of 4 kg/cm2 |
Power* | 10.5 KW |
*Power and compressed air supplies are provided by client. ** Variable according to machine configuration
A wide range of options are available upon request, such as: Special embossing units, edge embossing units, special power requirement,1-3 unwinding units, coreless rewinding system, printingunit, and variable raw material widths
Note: Detailed specifications will be provided upon client request.
