)Process Flow:
Decoiling-feeding-forming-straightening --punching-cutting-production
2)Decoiler:
1.coil inner diameter (ID):400-470mm
2.coil outer diameter (OD):2000mm
3.coil max width :600mm
4.max carrying capacity:1500kg
3)Forming Machine:
1.Shaft material:45# steel
Rollers material: bearing steel (GCR15)
2.Roller:12main forming steps
3. Transmission:gear wheel
4. Forming speed:12m/min (Including punching) 25m/min (without punching)
5. Motor:7.5kw
6. size:5.5x1.3x1.4m
7 Voltage, Frequency,Phase: 380V, 50Hz, 3Phase
4)Cutting Blade
1.Material of blad:Cr12 steel with quenched treated 60-62°
2.Cutting after forming Cut the sheet after roll forming to required length
3. Cutting motion:The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
4.Tolerance of length:+/- 1.5mm
5)Control system
1. Displayer:text screen
2. PLC :control length and quantity Panasonic from China
3. Coder:ENC-1-1-1T-24
4. Automatic length and quantity measurement
5. Control voltage: 24V
6. Unit of length: in millimeter(mm)
7.Manual and Automatic
6)Hydraulic sysytem:
1. advanced hydraulic system from Taiwan
2. Power: 3kw
7)Product table:
Length: 3 meters One piece