fine cutter

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Bowl cutter is a mature model cutting machine. This model of cutter adopts high-speed cutting knives, which can chop meat and minor ingredient into corporal punishment. Cutting shaft adopts frequency conversion which features stable operation and small noise, etc. This model of cutting machine has advantages of novel design,rational structure,good selection of materials, as well as easy, safe and reliable operation.

1/1 Usage

This machine is necessary and important to process various meat and fish products. It can be used to chop, mix and emulsify various meats, so as to make different materials (including meat pieces, various food additives, flavoring, starch, ice, etc.) mixed and emulsify uniformly.

After being cut, fineness, density and elasticity of various sausages, meat balls,crab meat,fish dumpling, fish balls, etc. Therefore, cutter is the essential machine for producing good sausages and balls, surimi products,etc.

1/2 Operating Principles

Cutting bowl containing materials to be cut rotates at low speed and sends the materials below cutter assembly. Cutting assembly rotates at medium or high speed, so that the meat and other materials rotating in the bowl are mixed and cut into small pieces by cutting knives. Under the split-off by the high-speed cutting knives, meat and other minor ingredients are cut into small pieces and mixed uniformly. High-speed cutting of sharp knives makes meat mixed and emulsified uniformly. The faster the cutting knives rotate, the better the mixing and emulsification are.

1/3 Technical Parameters

1.        Volume: 330L

2.        Capacity:240～260kg/a time

3.        Requested raw material meat: the meat without bone should be hold in 0℃～5℃ and the heaviest meat should not heavier than 1kg

4.        Shaft Speed: frequency conversion, speed from 200-3600r/min

5.        Bowl Speed: frequency conversion, High: 12r/min

6.        Unloaded Disc Speed: Hydraulic conversion

7.        Power supply:380V ±10％ 50 Hz±1％

8.        Total Power: 82Kw

9.        Operating pressure for hydraulic system: 12MPa

10.    Min. gap between shaft and bowl: 1～1.5mm

11.    Environment temperature:5℃～30℃

12.    Altitude: below 2000m

13.    External Dimension: 2420mm*21300mm*2360mm

14.    Weight: ≈4500kg

ZB-125

Bowl cutter is the essential equipment to cut various meat, muddy flesh and supplementary materials. Under high-speed cutters, flesh lump and supplementary materials are cut into punishment or muddy flesh and materials are emulsified sufficiently. In addition, the bowl cutter can be used to mix other raw materials, supplementary materials and ice together with the punishment uniformly, so as to improve the density and elasticity of products being processed and for optimum quality.

This type of bowl cutter features cute design, reasonable structure, convenient operation, reliable safety, and high cutting efficiency. Its major parts are made of stainless steel with excellent workmanship, good appearance, and are in line with national standards for food sanitation.

1.1 Purpose

This machine is the essential equipment to produce various sausages, meat balls and fish balls. It can be used to cut, mix, and emulsify various materials uniformly (such as flesh lump, food additive, supplementary materials, starch, ice and water, etc.). After being cut, the density and elasticity of sausages and flesh balls being processed are improved greatly.

1.2 Operating Principle

Place materials into cutting bowl and rotate at low speed. Feed materials to below of cutters. Cutters are rotating at medium speed or high speed, so that raw meat and supplementary materials being rotated in cutting bowl are being cut into pieces and mixed With the split generated by high-speed rotation of cutting knives, meat lumps and supplementary materials are cut into small pieces and mixed uniformly. The combination of high speed rotation together with sharp cutters, make the meat and supplementary materials mixed and emulsified sufficiently. The faster the cutters are rotating, the better the mixing and emulsification might be obtained.

1.3 Key Technology Parameters

Description

PLC vacuum bowl cutter realizes full protein abstraction, sufficient emulsification and abundant combination of additives and water.

l        Quality stainless steel for stable operation and easy cleaning.

l        Advanced PLC and touch screen.

l        Temperature, time, revolution are displayed and controlled.

l        The distance between the blade and the bowl surface is 1.0-1.5mm to produce optimal cutting effects.

l        Key parts such as blade, shaft, frequency converter, PLC, touch screen, electric elements remain world-top quality.

l        Frequency conversion applied in operation contributes to energy conservation by 30%.

l        Electric cabinet is equipped with cooling system to maintain frequency converter's continuous, safe and stable operation.

Specification

Bowl Cutter

ZB-40/80/125/200/330

The high-speed rotation of bowl cutter's blades shortens the processing time and limits the temperature rise, which realizes full protein abstraction, perfect elasticity, sufficient emulsification and high productivities.

Bowl cutter is made of high-quality stainless steel with rational construction, high processing accuracy, comfortable operation and easy maintenance.

·ZB-40 adopts 2 speeds.

·ZB-80/125I/200I adopts 3 speeds.

·ZB-125II/200II ,III/330I adopts frequency conversion.

·ZB-200I II III/330I adopt automatic load and discharge.

Specification

Specification