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Double stations bldc stator needle winding machine

50000.0 USD
Min. Order: 1 Set/Sets
Trade Term: FOB,CIF
Payment Terms: L/C, T/T
Supply Ability: 100 sets
Place of Origin: Zhejiang

Company Profile

Location: Ningbo, Zhejiang, China (Mainland)
Business Type: Manufacturer

Product Detail

Model No.: ND-S2W01
Means of Transport: Ocean, Land
Name: BLDC stator needle winding machine
Color: customized
Size: Middle size
Use for: BLDC inner stator coil winding
After-Sales Service: Overseas Service Center Available
winding method: needle winding
Weight: 800Kg
Power supply: 380V
Winding stations: Double
Winding speed: 50-800RPM
Production Capacity: 100 sets
Packing: Wooden case which is suitable for sea transportation
Delivery Date: 60 days
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Product Description

ND-S2W01 Better configuration Double stations BLDC stator needle winding machine / coil winder/ needle winder

 

Product overview:

The stator needle coil winding machine is s aimed at the BLDC motor manufacturing, adopts double stations, Mainly used for multi-pole stator winding.Each action cycle will wrap 2 stators, greatly improve the production efficiency, manual feeding, automatic clamping die, reduce labor intensity;Multiple tap (screen setting), wire clamping and wire cutting can be realized during winding process.The number of slots and cycles can be set by man-machine interface; all aluminum alloy (anodizing treatment) plus imported acrylic protection;Electric by PLC, display, servo motor control, set, display safe and reliable.

 

Function and Characteristics:

1,For multi-pole stator winding, manual loading and unloading, automatic clamping, winding and shearing;
2,The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.
3,Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.
4,Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;
5,Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.
6,Quick change-overof tooling;(20 minutes with proficiency)
7,Full aluminum alloy protection
8,PLC control, fault display

 

Needle windign machine Application:

The BLDC needle winding machine is especially suitable for ceiling fan motor, bladeless fan motor and BLDC motor stator winding.

 

Specification:

Production nameDouble stations BLDC stator needle winding machine
Dimension:1100*1300*1700mm(Length * width * height)
Weight:500KG
Servo mechanism:

One 3KW Indexing Motor;

One 3KW Winding Motor with Brake;

750W or two wiring motor

Voltage:380V/50HZ Three phase four wires
Stack length:

10-80mm(Standard stroke);

100—200mm(Long stroke, special customization)

Spindle speeds:0---600 RPM adjustable
Air pressure:0.5---1MPa
Wire diameter:φ0.13—φ1.2 mm(Other specifications can be specially designed)
Applicable pole number:multipolar 
Stator ID: φ25—φ60 mm (Other specifications can be specially designed)
Stator OD:
φ60—φ200 mm (Other specifications can be specially designed)
Power:10KW

 

Main configuration:

Control system:Yaskawa
Servo:Yaskawa
Remote IO module:Yaskawa (Support for remote diagnosis function)
Display screen:Kinco
Cylinder:SMC
Electromagnetic Valve :SMC(Better configuration )
Bearing:NTN
Ball screw,Linear slide:TBI
Coupler:SUNWOOD


Technical requirements to be achieved by products:
Winding method:It is based on the pattern of winding and the object.
The line is loose and tight, no injury, no breakage, ect.
The product is tested in brine within 10 Ma per minute.
Equipment safety index: accord with CE standard.
Cycle time:Depending on the winding parameters
Noise:Below 60-70 decibels


The BLDC stator after winding picture show:



The BLDC stator needle winding machine picture show:


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